Driving excellence in EV battery solutions and battery systems
Unleashing the Power of Safety, Reliability, and Cutting-Edge Testing
Our EV battery solutions team is committed to delivering the highest quality, safety, and performance in electric vehicle (EV) battery and system solutions at TÜV SÜD in Auburn Hills, MI.
Since 2009, we have provided world-class battery testing services in North America to support manufacturers, OEMs, and Tier 1 suppliers in bringing safe and reliable products to market.
Our EV battery solutions expertise
Our expertise spans battery performance validation, safety and abuse testing, and regulatory compliance, ensuring that products meet the most stringent global and OEM-specific standards. With state-of-the-art battery testing labs at TÜV SÜD in Auburn Hills, MI, we’re proud to be the trusted partner for the automotive, commercial truck, off-road, powersports, marine, and aerospace industries.
Find our testing facilities for EV battery solutions at 1866 New Energy Way, Auburn Hills, MI 48326
- 80,000 sq.ft battery testing and environmental lab
- Capable to handle batteries up to 1200V/1000A /1100kW
- Electro-dynamic vibration table to 350kN
- Electro-dynamic MAST system for 6 DOF testing and high-frequency response
Advanced testing capabilities
TÜV SÜD's Auburn Hills Laboratory offers comprehensive validation services for electronic and mechatronic components, supporting automotive, industrial, and consumer applications. Our capabilities cover mechanical, electrical, environmental, and EMC testing, in compliance with global standards.
Key testing capabilities & standards
| Capability | What it proves | Key Specs & Standards |
| Solder joint X-ray & cross-section | Voids, cracks, and plating integrity | IPC A-610, GMW3172 |
| Connector & terminal testing | Durability under heat, vibration, load | USCAR 2/21, GMW3191, IEC 60068, ASTM B117 |
| Ingress Protection (IP) | Dust & water sealing (IP 54–69K) | ISO 20653 |
| Electrical stress | Contact mV drop, max current margin | CETP 00.00 E USCAR21 & USCAR2 |
| EMC & HV EMC (Plymouth) | Immunity and emissions of high-voltage systems | CISPR 25, ISO 7637, UNECE R10 |
Comprehensive testing services for EV battery solutions at TÜV SÜD in Auburn Hills
We specialize in end-to-end testing solutions for EV batteries at every stage of development, so we can help you ensure compliance with global safety and performance regulations. Our EV battery solutions teams at TÜV SÜD in Auburn Hills, MI offer:
Regulatory and compliance testing
Safety & abuse testing
- Thermal Runaway, Overcharge, Over-discharge
- Crush, Nail Penetration, External Short Circuit
- Vibration & Mechanical Integrity Testing
- Environmental & Ingress Protection Testing
Performance validation & durability testing
- Cycle Life Testing
- Charge/Discharge Testing
- High-Power & Fast-Charge Testing
- Post-Mortem Failure Analysis
Learn more about our EV battery solutions at TÜV SÜD, Auburn Hills, MI
Frequently Asked Questions (FAQ)
What services does TÜV SÜD offer for the transportation sector in the Americas?
TÜV SÜD offers a full suite of testing, inspection, and certification (TIC) services for the transportation industry, including:
- Electromagnetic Compatibility (EMC) Testing
- EV Battery Testing & Abuse Testing
- Environmental & Vibration Testing
- Functional Safety & SOTIF Evaluations
- Homologation & Global Market Access
- Certification to UL, SAE, ISO, IEC, and OEM-specific standards
Which industries and vehicle types are supported?
We support a wide range of transportation segments, including:
- Passenger Vehicles and Commercial Trucks
- Electric and Hybrid Vehicles (EV/HEV)
- Heavy-Duty, Off-Road, and Agricultural Equipment
- Military and Aerospace Systems
- Marine, Powersports, and Recreational Vehicles
- Energy Storage Systems (ESS)
Why is testing and certification essential in the evolving transportation industry?
As transportation becomes more electrified and software-driven, the risks and complexity increase. Testing ensures:
- Safety & Reliability of electrical, mechanical, and embedded systems
- Compliance with global and regional regulations like FMVSS, EU Battery Regulation, UL standards
- Faster time to market by identifying and resolving issues early
- Customer trust through third-party verification
How does TÜV SÜD help companies prepare for new regulations?
Our experts stay ahead of evolving regulations—such as the EU Battery Regulation (Regulation 2023/1542) or functional safety for ADAS and automated driving—and work with you to:
- Evaluate gaps in your current systems
- Develop a compliance roadmap
- Execute required testing across global markets
- Maintain certification across the product life cycle
What standards and certifications are supported?
We test and certify to a wide range of standards, including:
- UL 1973, UL 9540, UL 9540A
- ISO/PAS 21448 (SOTIF)
- FMVSS, SAE J2464, SAE J2929
- OEM-specific EMC and battery abuse protocols
- EU Battery Regulation and international homologation paths
