CFD Modelling & Computational Fluid Dynamics Consultants UK

Computational Fluid Dynamics - CFD Modelling Consultants

Our CFD computational fluid dynamics modelling consultants ensure projects are delivered on time and in the most cost-effective manner possible.

Our CFD computational fluid dynamics modelling consultants ensure projects are delivered on time and in the most cost-effective manner possible.

What is CFD Modelling?

Based on the principles of fluid mechanics, CFD modelling (computational fluid dynamics) uses computers to analyse and solve fluid flow problems using numerical analysis, algorithms, and the fundamental principles of fluid mechanics—mass, momentum, and energy conservation. CFD online simulations of fluid (gas and liquid) interactions with surfaces under various conditions enable precise predictions and analysis of complex fluid dynamics without the need for physical experiments. Essential in engineering and physics, we use CFD modelling to optimise designs and improve understanding of fluid behaviours in a diverse range of applications.  

BENEFITS FROM CFD MODELLING

CFD can be used to simulate complex problems which would otherwise be extremely expensive and potentially dangerous to physically test. It can offer significant cost and time savings. CFD modelling means you don’t need to invest time and money building prototypes and physical models of products.

At TÜV SÜD, we back up our CFD modelling with real-world experience. We also have access to a vast array of test data. Our CFD modelling consultants will work directly with you ensuring projects are delivered on time and in the most cost-effective manner possible. 

Our Computational Fluid Dynamics experts work with the best industry-leading modelling software such as:

  • ANSYS Fluent
  • ANSYS Mechanical
  • SolidWorks

If you'd like to talk to one of our CFD consultants about how computational fluid dynamics can help your project, contact us today.


"We use CFD to save you time, money, help prevent plant & process interventions as well as enabling rapid prototyping of new and emerging technology.

But it's not just about profits. It's about making a positive impact on the world as discussed in our 'Introduction to Computational Fluid Dynamics and its Role in Enabling Net Zero webinar."

Marc Laing, Head of Computational Fluid Dynamics and Modelling

MEng Chemical & Process Engineering


 

Example CFD Project That We Worked on

Our CFD consultants have used their expertise to help a global oil & gas operator investigate a buckled orifice plate they discovered being used in a shared pipeline during a routine audit of their flow metering system. The meter was over-reading by 5 to 10% which was worth more than $1 million annually. As a result, our client was able to begin the process of claiming compensation from the pipeline owner. 

Images below from Masterfilter CFD project - upscaling of car oil filter for use in wind turbines

Read the full MasterFilter case study

MasterFilter CFD Oil Filter Wind Turbine Scaled Filter Results

“I can’t commend TÜV SÜD's CFD consultants highly enough. Their communication is spot on, and they exhibited a very high degree of flexibility which was offered rather than requested. This makes a huge difference to a working relationship."  

Paul Clark, Managing Director of MasterFilter


Introduction to CFD and Flare Gas Modelling

Marc Laing, Head of Computational Fluid Dynamics, and Dr Sandy Black, Senior CFD Consultant, introduce you to CFD and explain how it can help you achieve more accurate metering of flare gas through our flaring and venting services. Watch this video to learn more about CFD which is a tool that can be used across a whole range of industries not just oil & gas.

 

 


OTHER CFD MODELLING PROJECTS

We have used our CFD modelling expertise to help companies test and improve a range of products across various industries. Projects have included:

  • Upscaling a car oil filter for use in wind turbines for MasterFilter as part of the Measurement for Recovery (M4R) programme
  • Accurate flare gas measurement - creating a Computer Aided Design (CAD) model of the client’s flare stack and meter installation to determine the true metering error under a range of operating conditions
  • Computational Fluid Dynamics (CFD) analysis to predict performance of Airgon's unit - Further modelling and experimental work is currently being undertaken as part of an A4I Round 9 project (CFD Consultant: Dr Lefki Germanou)
  • Computational Fluid Dynamic (CFD) modelling to identify potential leakage paths in a hydrogen-powered Formula 1 racing car
  • Evaluation of a grain robot for the food sector - CFD modelling to measure the airflow in a robot used to obtain representative samples in deep grain storage silos
  • Performance and integrity evaluation using of seals and pumps used in hydroelectric power plants
  • CFD modelling of renewable energy heat pump to optimise the design for Coolsky as part of the M4R programme
  • Flow modelling of a water purification algae production plant to optimise performance and efficiency (including heating, light, mixing) for i-Phycs as part of the M4R programme

“TÜV SÜD’s reputation in the field of fluid dynamics is, in our view and the view of many engineering companies, without peer. It was clear that asking TÜV SÜD to engage with us would result in a level of respect being shown for the results, and for us as an organisation for having elected to work with them."

Charles Ross, Technical Director, Airgon Technologies Ltd

  • What is CFD modelling?

    Based on the principles of fluid mechanics, CFD modelling (computational fluid dynamics) uses computers to analyse and solve fluid flow problems using numerical analysis, algorithms, and the fundamental principles of fluid mechanics—mass, momentum, and energy conservation. CFD online simulations of fluid (gas and liquid) interactions with surfaces under various conditions enable precise predictions and analysis of complex fluid dynamics without the need for physical experiments. Essential in engineering and physics, we use CFD modelling to optimise designs and improve understanding of fluid behaviours in a diverse range of applications.  

  • What Are The Benefits From CFD Modelling

    CFD can be used to simulate complex problems which would otherwise be extremely expensive and potentially dangerous to physically test. It can offer significant cost and time savings. CFD modelling means you don’t need to invest time and money building prototypes and physical models of products.

    At TÜV SÜD, we back up our CFD modelling with real-world experience. We also have access to a vast array of test data. Our CFD modelling consultants will work directly with you ensuring projects are delivered on time and in the most cost-effective manner possible. 

    Our Computational Fluid Dynamics experts work with the best industry-leading modelling software such as:

    • ANSYS Fluent
    • ANSYS Mechanical
    • SolidWorks

    If you'd like to talk to one of our CFD consultants about how computational fluid dynamics can help your project, contact us today.

     

  • What can you use CFD modelling and CFD simulation for?

    CFD modelling has a wide range of uses:

    • Battery performance simulation – thermal runaway, capacity fade, cooling, and optimised battery location.
    • Vehicle aerodynamics analysis (including aircraft and automotive design) and automotive - to predict drag, lift, and downforce.
    • Wind engineering for buildings and wind analysis - prediction of wind forces, vortex formation, and pedestrian comfort.
    • Windmills - to predict blade lift, velocity, and power generation at given wind speeds.
    • Flow through piping and accessories (eg. tees, valves and reductions) - to predict pressure drops, velocities, and vortex formations.
    • HVAC systems - assessing the performance of ducts or for optimisation of thermal comfort for natural or artificial ventilation and for energy consumption.
    • Heat exchangers - predict heat transfer and pressure drops.
    • Electronics cooling - predict natural and forced cooling strategies performance.
    • Pollution - dispersion and airborne contamination control, cleanroom design.
    • Ship and offshore structures for hydrodynamic performance.

EXPLORE

flare tip mesh diagram
Blog

Fluid Flow Simulations with Computational Fluid Dynamics (CFD)

Using CFD simulations for fluid flow and heat transfer analysis

Learn More

fire with flames in an industrial building
CASE STUDY

CFD modelling of a foundry furnace

Simulating temperature distribution & soot dynamics of a foundry furnace worst-case scenario

Learn More

offshore wind farm wind turbines
CASE STUDY

Testing Oil Filtration Product Adaptions with CFD Modelling

Computational fluid dynamics (CFD) experts modify oil filter design for the wind industry

Learn More

Introduction to CFD and Flare Gas Modelling
Blog

Introduction to CFD and Flare Gas Modelling

How do our clients represent their problems at full scale?

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Buckled_Orifice_teaser
CASE STUDY

Buckled Orifice Plate, Computational Fluid Dynamics

Calculating Flow Measurement Errors.

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Flare_systems_teaser
CASE STUDY

Accurate Flare Gas Measurement

Measurement Errors in Upstream Oil and Gas Flare Systems.

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Erosion Modelling with CFD
Webinar

Erosion Modelling with CFD

Sand is an inevitable by-product from the majority of fields in the oil and gas industry.

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Marginal_Oil_teaser
CASE STUDY

Designing a Metering Skid for a Marginal Oil Field

Keeping Costs Down in Marginal Field Developments.

Learn More

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