EV Battery Solutions Testing to Improve Safety & Performance
EV Battery Solutions Testing to Improve Safety & Performance
Our EV battery solutions team is committed to delivering the highest quality, safety, and performance in electric vehicle (EV) battery and system solutions at TÜV SÜD in Auburn Hills, MI. Since 2009, we have provided world-class battery testing services in North America to support manufacturers, OEMs, and Tier 1 suppliers in bringing safe and reliable products to market.

"Transportation today is evolving fast—with electrification, autonomy, and software pushing the boundaries of what vehicles can do. That’s where we come in. Our role isn’t just to test—we partner with customers to solve problems, navigate regulations, and bring safe, high-performing vehicles to market faster. Whether it's a passenger EV or an off-road machine, we have the knowledge and the labs to support it from concept to compliance.”
Jonathan Drew Director - Transportation Testing Services North America
Our expertise spans battery performance validation, safety and abuse testing, and regulatory compliance, ensuring that products meet the most stringent global and OEM-specific standards. With state-of-the-art battery testing labs at TÜV SÜD in Auburn Hills, MI, we’re proud to be the trusted partner for the automotive, commercial truck, off-road, powersports, marine, and aerospace industries.
Find our testing facilities for EV battery solutions at 1866 New Energy Way, Auburn Hills, MI 48326
TÜV SÜD's Auburn Hills Laboratory offers comprehensive validation services for electronic and mechatronic components, supporting automotive, industrial, and consumer applications. Our capabilities cover mechanical, electrical, environmental, and EMC testing, in compliance with global standards.
| Capability | What it proves | Key Specs & Standards |
| Solder joint X-ray & cross-section | Voids, cracks, and plating integrity | IPC A-610, GMW3172 |
| Connector & terminal testing | Durability under heat, vibration, load | USCAR 2/21, GMW3191, IEC 60068, ASTM B117 |
| Ingress Protection (IP) | Dust & water sealing (IP 54–69K) | ISO 20653 |
| Electrical stress | Contact mV drop, max current margin | CETP 00.00 E USCAR21 & USCAR2 |
| EMC & HV EMC (Plymouth) | Immunity and emissions of high-voltage systems | CISPR 25, ISO 7637, UNECE R10 |
We specialize in end-to-end testing solutions for EV batteries at every stage of development, so we can help you ensure compliance with global safety and performance regulations. Our EV battery solutions teams at TÜV SÜD in Auburn Hills, MI offer:
TÜV SÜD offers a full suite of testing, inspection, and certification (TIC) services for the transportation industry, including:
We support a wide range of transportation segments, including:
As transportation becomes more electrified and software-driven, the risks and complexity increase. Testing ensures:
Our experts stay ahead of evolving regulations—such as the EU Battery Regulation (Regulation 2023/1542) or functional safety for ADAS and automated driving—and work with you to:
We test and certify to a wide range of standards, including:
Ensure that electronic or electrical components do not create harmful interference with other vehicle components or electrical devices
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Strengthen your competitive capabilities by demonstrating commitment to quality
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Learn about the EMC test and approval process for automotive products
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