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What is EV charging infrastructure?
EV charging infrastructure refers to the charging facilities and connectors required for the efficient operation of alternative energy vehicles. These are vital to the continued rollout and acceptance of electric vehicles.
A safe and seamless user experience is key to the end user’s overall acceptance and satisfaction within the EV ecosystem. Only a safe, reliable and convenient EV charging infrastructure can achieve this.
TÜV SÜD provides EV charging solutions to help EV charging infrastructure suppliers and operators overcome industry challenges. Our contribution to this sustainability journey is that the products are safe, reliable, and compliant with regulatory standards.
Watch our video to learn more about how TÜV SÜD can help make your EV charging stations safe, reliable and compliant.
Why testing and certification of EV charging solutions is important
Manufacturers of EV charging stations and connectors are developing equipment based on new technologies. These require extensive testing and EV charging certification services according to relevant standards. An independent third-party service provider such as TÜV SÜD can support you in performing these tests.
Testing of EV charging infrastructure is critical to ensure reliable and secure operations of EV charging stations. These tests help identify potential problems, such as electrical compatibility issues, safety hazards, or compliance issues.
By conducting these tests, charging station manufacturers and operators ensure that their charging infrastructure meets quality standards, functions efficiently, and EV users have a seamless charging experience.
How TÜV SÜD can help you with testing EV charging solutions
As your independent third-party technical service provider, TÜV SÜD combines extensive knowledge and expertise in the field of EV charging infrastructure with global accreditation.
Utilising our globally accredited laboratories (DIN EN ISO/IEC 17025), we assist you in testing your products and overcoming existing challenges. We provide comprehensive EV charging solutions to ensure the safety, quality and compatibility of your products. By identifying any issues early, we will help you improve your current product design based on testing results and avoid costly rework.
Our services verify that your products meet relevant international standards, as well as local market regulations. Compliance with relevant requirements will help you enter new markets. In addition, we support you that your EV charging technology and products are compatible with local electricity supply and perform reliable under these different local conditions.
What our EV charging infrastructure service includes
As your independent third-party technical service provider, TÜV SÜD combines extensive knowledge and expertise in the field of EV charging infrastructure with global accreditation. With our globally accredited laboratories (DIN EN ISO/IEC 17025), we assist you in testing your products and overcoming existing challenges.
We provide the following comprehensive services to ensure the safety, quality and compatibility of your products while driving your business forward.
Electrical safety
You need to design and manufacture your charging solutions to comply with the relevant electrical safety standards and guidelines. This includes integrating safety features such as earth fault protection, overcurrent protection, and insulation systems to prevent electric shocks.
The aim is to make the product safe for both the user and the environment. By implementing appropriate safety measures and adhering to regulations, you can ensure the safe and reliable operation of your products.
The aim is to make the product safe for both the user and the environment. By implementing appropriate safety measures and adhering to regulations, you can ensure the safe and reliable operation of your products.
Interoperability
Interoperability means EVs from any brand can charge at any charging station, regardless of make or model. It promotes a seamless and hassle-free charging experience for EV drivers.
Our interoperability service helps suppliers ensure that their charging stations are fully compatible with a variety of EV models and charging standards.
Our interoperability service helps suppliers ensure that their charging stations are fully compatible with a variety of EV models and charging standards.
Bidirectional charging / V2G
Vehicle-to-grid (V2G) technology allows electric vehicles to not only charge from the grid, but also return their stored energy to the grid - creating a two-way flow of electricity.
We offer a range of services to support the implementation of V2G and Bidirectional Charging systems. Our team of experts is equipped to assist with all aspects of these technologies, from initial design and testing to final deployment.
By conducting comprehensive testing, we can help you reduce development costs, improve product performance, meet regulatory requirements, and gain a competitive edge in the marketplace.
We offer a range of services to support the implementation of V2G and Bidirectional Charging systems. Our team of experts is equipped to assist with all aspects of these technologies, from initial design and testing to final deployment.
By conducting comprehensive testing, we can help you reduce development costs, improve product performance, meet regulatory requirements, and gain a competitive edge in the marketplace.
Environmental testing
EV charging infrastructure needs to withstand a variety of environmental conditions. You need to design and test your charging infrastructure to ensure durability and resistance to factors such as temperature, humidity, and vibration.
Environmental testing can help you identify potential weaknesses in design and materials that could lead to malfunction or failure. For example, extreme temperatures or humidity can affect the integrity of electrical components and wiring, leading to safety hazards and potential damage to electric vehicles.
Environmental testing can help you identify potential weaknesses in design and materials that could lead to malfunction or failure. For example, extreme temperatures or humidity can affect the integrity of electrical components and wiring, leading to safety hazards and potential damage to electric vehicles.
EMC Directive 2014/30/EU
Our experts are well-versed in EU standards and guidelines governing electromagnetic compatibility (EMC) such as EMC Directive 2014/30/EU. We provide comprehensive support to manufacturers to ensure that the product meets the required immunity and emission requirements and limit values.
Our preliminary tests during the development phase help integrate EMC measures early and cost-effectively. Our EMC services include immunity and emission tests, electromagnetic field testing for personal protection, and evaluation of harmonics and other network disturbances.
Our preliminary tests during the development phase help integrate EMC measures early and cost-effectively. Our EMC services include immunity and emission tests, electromagnetic field testing for personal protection, and evaluation of harmonics and other network disturbances.
Frequently Asked Questions
What are the challenges of EV charging station manufacturers and operators?
Regulatory requirements
Navigating the complex EV charging certification and testing requirements across different jurisdictions.
Interoperability
Achieving conformity of technology and products with local electricity supplies, guaranteeing seamless integration and optimal functionality.
Environmental factors
Managing extreme environmental and weather conditions such as heavy rain, wind and extreme temperatures.
Cybersecurity threats
Hackers and other cyber risks.
The certification process
Costly and time-consuming processes for entering each market.
What is charging infrastructure testing?
Charging infrastructure testing is the process of evaluating the performance, safety, compatibility and compliance of EV charging stations and connected elements. It includes various tests and inspections, as well as certifications to ensure that the charging infrastructure meets industry standards and regulatory requirements.
Who should consider charging infrastructure testing services?
Charging infrastructure testing services are essential for various stakeholders involved in the development, installation, operation, or regulation of EV charging stations.
This includes EV charging station manufacturers, contractors, charge point operators, installers, utilities, regulators, and facility owners/operators who seek compliance, safety, and optimal charging infrastructure performance.
This includes EV charging station manufacturers, contractors, charge point operators, installers, utilities, regulators, and facility owners/operators who seek compliance, safety, and optimal charging infrastructure performance.
What types of tests are performed during charging infrastructure testing?
Testing of charging infrastructure includes a wide range of tests, such as:
- Electrical safety
- Charging performance testing
- Compatibility testing
- Communication protocols
- Electromagnetic compatibility (EMC) testing
- Insulation resistance
- Leakage current
- Grounding resistance
These tests determine whether the charging infrastructure complies with the relevant standards and regulations. This includes, among other things, EV chargers testing and EV charging stations testing.
How long does charging infrastructure testing typically take?
The time required to test charging infrastructure depends on several factors. These factors include the complexity of the infrastructure, the number of tests needed, and the specific requirements of the project.
Depending on the scope and scale of the testing process, testing timelines can range from several weeks to several months. Based on the specific project requirements, we can provide a more accurate estimate.
Depending on the scope and scale of the testing process, testing timelines can range from several weeks to several months. Based on the specific project requirements, we can provide a more accurate estimate.
What are the relevant standards for charging infrastructure testing?
Testing standards include, but are not limited to:
| Standard | Content | |
|---|---|---|
| Charging poles / stations / wallboxes | IEC / EN 61851-1 | DC charging station |
| IEC / EN 61851-1 and -23 | AC charging station | |
| GB / T 18487.1 | AC and DC charging stations | |
| UL 2594 | AC charging station | |
| UL 2202 | DC charging station | |
| UL 2231-1 and -2 | Personnel protection systems for EV supply circuits | |
| In-cable control protective devices & on-board charger | ||
| IEC / EN 62752 | ICCPD | |
| UL 2594 | ICCPD | |
| EN 17186 | Identification of vehicles and infrastructures compatibility | |
| ISO 6469-3 | Electrical safety of EV | |
| ISO 17409 | Connection to an external electric power supply | |
| UL 2202 | On-board charging equipment | |
| Wireless charging | ||
| IEC 61980-1 + IEC TS 61980-3 | Inductive wireless charging | |
| UL OOI 2750 | Outline of investigation for inductive charging systems | |
| SAE J 2594 | Wireless power transfer and alignment methodology | |
| GB / T 38775 series of standards | Wireless charging system requirements | |
| Communication | ||
| DIN SPEC 70121 | Digital communication for DC charging stations | |
| ISO 15118 series of standards | Vehicle to grid communication interface | |
| OCPP 1.5 / 1.6 / 2.0 | Open charge point protocol | |
| GB / T 27930 | Digital communication for DC charging stations | |
| Connectors and other components (examples) | ||
| IEC / EN 62196 series of standards | Charging couplers | |
| SAE J 1772 | Charging couplers | |
| UL 2251 | Charging couplers | |
| GB / T 20234 series of standards | Charging couplers | |
| IEC 62955 | RDC-DD for Mode 3 chargers | |
| IEC / EN 62477-1 | Power electronic converter systems | |
| Grid connection guidelines | ||
| EN 50549-1 and -2 | European grid code standard | |
| VDE-AR-N 4100, 4105 and 4110 | Grid connection guidelines for Germany | |
| CEI 0-16 and 0-21 | Grid connection guidelines for Italy | |
