Every business must protect against fires and mechanical risks. That starts with identifying electrical hazards and developing solid risk mitigation strategies. The stakes are high. The NFPA identified electrical distribution, lighting, and power transfer equipment as the leading equipment involved in ignition in industrial properties. It also reports that between 2017 and 2021, U.S. fire departments responded to an annual average of 8,077 structure fires at industrial or manufacturing properties, causing $988 million in direct property damage.
A significant loss can lead to property damage and costly business interruption. But there are plenty of predictive and preventive strategies you can implement to stay protected.
We explored these topics and more during a webinar titled Predictive Strategies to Detect Electrical and Machinery Failures, bringing together industry leaders to share actionable insights on mitigating these critical risks. The speakers included:
- Jeff Froelich, Global Manager – Electrical Protection Services Infrared | Arc Flash | Electrical Safety Training at Global Risk Consultants
- Craig Bartol, Executive Director of Risk Management at Johnson Controls
- Lee Bowers, Vice President of Environmental, Health & Safety at RPM
Below are five key highlights from the discussion.
- The Critical Role of Predictive and Preventative Maintenance
The panel emphasized that predictive and preventative maintenance strategies, such as infrared thermography, and arc flash studies, are vital to detecting and addressing issues like electrical fire or machinery breakdown before they escalate into costly failures.
“Although the investment for RPM across our nearly 400 operational facilities is substantial, the payoff is cost avoidance — not just the financial cost, but the potential cost of employee exposure or injury or worse, which we can't put a value on,” said Bowers.
- Infrared Thermography: A Proactive Tool for Risk Detection
Froelich detailed how infrared thermography detects abnormal heat signatures in energized equipment, helping identify issues like loose connections, overloads, and insulation deterioration. He shared real-world examples highlighting how this technology prevented catastrophic failures and downtime.
“Infrared thermography is the cornerstone of predictive maintenance,” Froelich noted. “It’s a powerful, non-invasive tool that provides actionable insights.”
- Bundle Services for Comprehensive Protection
The speakers advocated for bundling infrared thermography, arc flash analysis, and electrical safety training to create a holistic electrical protection program. Putting them together ensures that risk managers address hazards from multiple angles, improving safety and compliance.
“Each service complements the other, creating a cohesive strategy to protect both assets and people,” said Froelich.
- Aging infrastructure needs special attention
Many industrial facilities face risks due to aging electrical systems. Prioritize inspections and upgrades in older facilities to reduce the likelihood of failures caused by wear-and-tear, contamination, or outdated equipment.
“Aging infrastructure poses unique challenges, but a proactive strategy makes all the difference,” Bowers explained.
- Improving Insurance Outcomes
Bartol highlighted how predictive maintenance impacts insurance discussions. Programs like infrared thermography and arc flash analysis show insurers a commitment to loss protection, potentially leading to better terms and reduced premiums.
“Our programs demonstrate that we’re serious about risk management, which resonates with underwriters,” Bartol shared.
Build a Safer Future with Proactive Strategies
The webinar provided a wealth of information for risk managers, insurance brokers, and EHS professionals.
If you missed the live session, you can access the recording here or reach out to Global Risk Consultants for more information on implementing these strategies in your facilities.
