Refrigerating system inspection according to BetrSichV

A refrigerating system, classified as a pressure system, is subject to stringent regulations and checks under BetrSichV or Betriebssicherheitsverordnung, the German Regulation on Health and Safety. It outlines all safety requirements for operating and maintaining technical equipment and systems in workplaces, ensuring their safe and reliable functioning. This includes refrigerating systems that use common refrigerants such as R134a, R744 (carbon dioxide), and R290 (propane).

Refrigerating systems which fall under the scope of this regulation need to be inspected by an Authorised Inspection Agency (AIA) such as TÜV SÜD. For pressure systems with lower hazard potential, pressure equipment inspection by a competent personnel is required. Additionally, pressure systems with CE marking will also have to be inspected.

Complying with BetrSichV is important to ensure the safety of pressure systems, extends equipment lifespan, minimises accident risks, and avoids unnecessary expenses. Proper refrigeration system maintenance also helps in creating safer working environments for employees.

Adhering to BetrSichV can be challenging for employers operating refrigerating systems. An authorised inspection agency must be commissioned if the pressure-volume product of the determining pressure equipment exceeds 200 bar x l. This applies to all common refrigerants and involves a rigorous inspection process, including initial, periodic, and pre-commissioning inspections, meeting updated requirements, and completing all inspections on time. Another major challenge is establishing the appropriate inspection intervals according to the pressure-volume product of various refrigeration systems.

Employees handling and maintaining a refrigerating system also need consistent training on changing regulatory requirements and industry best practices. This means constant investment in training and development. A partner who can vigilantly guide you through the pressure equipment inspection process is essential.

As an authorised inspection agency, TÜV SÜD conducts pre-commissioning and recommissioning inspections, as well as periodic inspections at 5- or 10-year intervals.

With a global network of interdisciplinary experts, we have the experience and technical know-how to help you improve your business’s operational efficiency, maintain pressure systems safety, and effectively balance costs.

From scheduling precisely timed inspections to training employees, we offer several services to help you with refrigeration system maintenance and compliance with BetrSichV. We offer:

• Comprehensive audits and guidance on regulatory requirements to ensure compliance with the German Regulation on Health and Safety in the use of Work Equipment (BetrSichV).
• Scheduling and conducting custom inspections based on your system’s requirements to maintain regulatory timeframes and avoid penalties.
• Risk assessment and maintenance solutions to minimise unexpected repairs and optimise your operational budget.
• Extensive safety assessments using advanced diagnostic tools to prevent system failures or possible hazards.
• Special training programmes for personnel who work in the refrigerating system sector.