EV Battery
5 min

Navigate EV Battery safety standards and testing

Your trusted partner for battery certification and safety testing services

The demand for safe and reliable batteries has never been higher. Whether for electric vehicles, energy storage systems, or consumer electronics, ensuring compliance with stringent safety standards and gaining global market access are imperative for success. This is where TÜV SÜD emerges as your trusted service partner, providing comprehensive battery certification and safety testing services to empower your innovation journey. 

Battery Certification and Global Market Access: 

At TÜV SÜD, we understand the critical importance of battery safety and regulatory compliance. Our suite of services is designed to support you in navigating the complex landscape of battery testing and certification, enabling safe transportation and market entry worldwide. Here's how we can assist you: 

  1. UN 38.3 Compliance for Safe Transportation: We conduct rigorous tests in accordance with United Nations requirements (UN 38.3) to ensure the safe transportation of lithium cells and batteries. Our expertise extends to testing against various safety and performance standards such as IEC 62133, UL 1642, and IEC 61960-3, providing you with confidence in the integrity and reliability of your battery products. 
  2. Stationary Battery Testing for Market Entry: For stationary batteries destined for the European market, we offer specialized testing services tailored to meet the stringent safety requirements mandated by directives such as the Low Voltage Directive (2014/35/EU), the EMC Directive (2014/30/EU), and the Battery Directive (2006/66/EC). Our comprehensive approach ensures compliance with regulatory standards and facilitates seamless market access. 
  3. Electric Vehicle Approval Testing: TÜV SÜD is your partner for achieving global market access for electric vehicles. We conduct approval tests, including those required under ECE-R100.02 and other international standards, guiding you through the entire approval process. Our expertise in automotive testing and certification ensures that your electric vehicles meet regulatory requirements and are ready to hit the road with confidence. 

Why Choose TÜV SÜD: 

When it comes to battery certification and safety testing, TÜV SÜD stands out as the partner of choice. Here's why: 

  • Comprehensive Services: Our holistic approach covers a wide range of battery applications, from electric vehicles to energy storage systems, catering to diverse industries including automotive, rail, consumer goods, aviation, shipping, and medical devices. 
  • Regulatory Compliance: With TÜV SÜD, you can rest assured that your batteries meet all relevant regulatory requirements, minimizing the risk of costly recalls and ensuring compliance with international standards. 
  • Global Market Access: Our extensive network and expertise in international regulations enable us to facilitate market entry across the globe, providing you with the competitive edge needed to succeed in today's interconnected world. 

We conduct comprehensive tests according to various global EV battery standards to ensure maximum performance, durability, and safety of your electric batteries, including: 

Standard Content
IEC 62619 

Safety requirements for secondary lithium cells and batteries, for use in industrial applications 

IEC 62660  Secondary lithium-ion cells for the propulsion of electric road vehicles 
ISO 12405  Electrically propelled road vehicles 
ISO 6469-1  Electrically propelled road vehicles - safety specifications - part 1: on-board rechargeable energy storage system (RESS) 
GB 38031  Electric vehicles traction battery safety requirements 
GB/T 31484-2015  Cycle life requirements and test methods for traction battery of electric vehicle 
GB/T 31486-2015  Electrical performance requirements and test methods for traction battery of electric vehicle 
SAE J2464  Electric and hybrid electric vehicle Rechargeable Energy Storage System (RESS) safety and abuse testing 
UN 38.3  Recommendations on the transport of dangerous goods - manual of tests and criteria part III 38.3 
UL 2580  Standard for safety - batteries for use in electric vehicles 
UN ECE R100  Uniform provisions concerning the approval of battery electric vehicles with regard to specific requirements for the construction and functional safety 

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