TAI Lab Capabilities

EV Battery and Components Test

In collaboration with Thailand Institute of Automotive (TAI)

In collaboration with Thailand Institute of Automotive (TAI)

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About ev battery and components test

To ensure effective adoption of e-Mobility solution in global markets, services for new energy vehicles are important for vehicle and component manufacturers to ensure that new technologies, products and infrastructures are safe, reliable and meet the stringent specification of standards and regulations. 

Why choose TÜV SÜD?

TÜV SÜD supports manufacturers to ensure that the components used in electric vehicles receive unequaled market acceptance and demonstrate full compliance with regulatory requirements. We provide testing, certification, inspection and training services for today’s most advanced energy storage devices and systems, including primary and secondary battery cells and packs, ultracapacitors and other electric vehicle components and systems.

SERVICE SCOPE

Performance Tests

Effects of external influences on battery lifetime and performance
Cycle testing under different climatic conditions (temperature, humidity)
Cycle testing with driving profiles (e.g., city cycle, highway cruising)
HVIL interlock
Isolation check
Dielectric voltage withstand 

Battery Safety/abuse tests

• External short circuit
• Thermal propagation
• Over-charge
• Over-discharge
• Static crush
• Drop
• Fire resistance

Environmental Tests
• LV124, USCAR

Function of battery parts & system in rough conditions
Thermal cycle, heat shock
IPX testing (dust resistance and waterproofness including immersion, splash, high water pressure jet)
Humidity, dew resistance
Cyclic corrosion, salt spray/fog 
Weathering resistance (xenon & carbon-arc)

Mechanical Tests
• Vibration & shock testing under different conditions (temperature, humidity, electrical load) 

o Random vibration
o Sine and sweep vibration
o Mechanical shock 
o Combined environment (vibration at temperature)

• Material characteristics (tensile, compression, shear, etc)
• Impact – drop, izod, charpy
• Scratch, abrasion
• Pressure cyclic
• Burst and leakage

Material and Chemical Analysis
• SOC, RoHS
• REACH
• VOC
• Fogging
• Smell/odor
• Flammability

Homologation & Type Approval for Quality & Safety

• UN R100 and R136 EV battery safety testing and certification
• Functional safety certification program
• Integrated quality assurance
• eSafety: Safety concepts related to New Energy Vehicles

 

  • Standards we test against

    IEC 60068-2-6 (sinusoidal)

    IEC 60068-2-27 (shock) 

    IEC 60068-2-64 (broadband random)

    Transportation of general electronic component, electrical, equipment, electro-technical products
    IEC 60068-2-63  Electrical and Electronic products
    IEC 60068-2-38
    Components, Equipment
    IEC 61373  Railway applications (Rolling stock equipment)
    IEC 62620  Secondary cells and batteries containing alkaline or other non-acid electrolytes - Secondary lithium cells and batteries for use in industrial applications
    IEC 62619  Safety requirements for secondary lithium cells and batteries, for use in industrial applications
    IEC 62660  Secondary lithium-ion cells for the propulsion of electric road vehicles 
    ISO 12405 Electrically propelled road vehicles 
    ISO 16750  Road vehicles — Environmental conditions and testing for electrical and electronic equipment  
    ISO 20653  Road vehicles — Degrees of protection (IP code) — Protection of electrical equipment against foreign objects, water and access 
    ISO 6469-1  Electrically propelled road vehicles - safety specifications - part 1: on-board rechargeable energy storage system (RESS) 
    TIS 3026-2563  Electric vehicles batteries
    ISO 2247, ISO 8318  Packaging 
    ETSI EN 300019-2-2  Telecommunication equipment, Transportation 
    GMW 3172, JIS D 1601, SAE J1211  Automotive
    GB 38031  Electric vehicles traction battery safety requirements 
    GB/T 31484-2015  Cycle life requirements and test methods for traction battery of electric vehicle 
    GB/T 31486-2015  Electrical performance requirements and test methods for traction battery of electric vehicle 
    UN 38.3  Recommendations on the transport of dangerous goods - manual of tests and criteria part III 38.3 
    UL 2580  Standard for safety - batteries for use in electric vehicles 
    UN R100  Electrical/battery safety international regulation for electrically powered four-wheelers 
    UN R136  Electrical/battery safety international regulation for electrically powered two-wheelers 
    Mil-Std-2164(EC)  Electronic assemblies, equipment systems 
    MIL-STD-810  Defence 

    (EU) 2018/858 

    (EU) 167/2013

    (EU) 168/2013

    EU Type Approval "e-Mark"  
    RTCA DO-227  Lithium cells and battery 
    RTCA DO-160D   Airborne equipment  

 

Your business benefits

Stay ahead of technological developments – with global experts who are at the forefront of the e-mobility industry we can help you meet customer and regulatory safety requirements. 

Benefit from a single-source provider – for testing and certification that extends through the entire value chain, from component to final product.

Gain customer confidence – by leveraging TÜV SÜD’s reputation as the preferred third-party testing partner.

Save time and money – with reliable tests that reduce warranty claims, time to market, and R&D activities.


Email us for any enquiries: [email protected]

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