In collaboration with Thailand Institute of Automotive (TAI)
In collaboration with Thailand Institute of Automotive (TAI)

To ensure effective adoption of e-Mobility solution in global markets, services for new energy vehicles are important for vehicle and component manufacturers to ensure that new technologies, products and infrastructures are safe, reliable and meet the stringent specification of standards and regulations.
TÜV SÜD supports manufacturers to ensure that the components used in electric vehicles receive unequaled market acceptance and demonstrate full compliance with regulatory requirements. We provide testing, certification, inspection and training services for today’s most advanced energy storage devices and systems, including primary and secondary battery cells and packs, ultracapacitors and other electric vehicle components and systems.
Performance Tests
• Effects of external influences on battery lifetime and performance
• Cycle testing under different climatic conditions (temperature, humidity)
• Cycle testing with driving profiles (e.g., city cycle, highway cruising)
• HVIL interlock
• Isolation check
• Dielectric voltage withstand
Battery Safety/abuse tests
• External short circuit
• Thermal propagation
• Over-charge
• Over-discharge
• Static crush
• Drop
• Fire resistance
• Function of battery parts & system in rough conditions
• Thermal cycle, heat shock
• IPX testing (dust resistance and waterproofness including immersion, splash, high water pressure jet)
• Humidity, dew resistance
• Cyclic corrosion, salt spray/fog
• Weathering resistance (xenon & carbon-arc)
o Random vibration
o Sine and sweep vibration
o Mechanical shock
o Combined environment (vibration at temperature)
• Material characteristics (tensile, compression, shear, etc)
• Impact – drop, izod, charpy
• Scratch, abrasion
• Pressure cyclic
• Burst and leakage
Material and Chemical Analysis
• SOC, RoHS
• REACH
• VOC
• Fogging
• Smell/odor
• Flammability
• UN R100 and R136 EV battery safety testing and certification
• Functional safety certification program
• Integrated quality assurance
• eSafety: Safety concepts related to New Energy Vehicles
|
IEC 60068-2-6 (sinusoidal) IEC 60068-2-27 (shock) IEC 60068-2-64 (broadband random) |
Transportation of general electronic component, electrical, equipment, electro-technical products |
| IEC 60068-2-63 | Electrical and Electronic products |
| IEC 60068-2-38 |
Components, Equipment |
| IEC 61373 | Railway applications (Rolling stock equipment) |
| IEC 62620 | Secondary cells and batteries containing alkaline or other non-acid electrolytes - Secondary lithium cells and batteries for use in industrial applications |
| IEC 62619 | Safety requirements for secondary lithium cells and batteries, for use in industrial applications |
| IEC 62660 | Secondary lithium-ion cells for the propulsion of electric road vehicles |
| ISO 12405 | Electrically propelled road vehicles |
| ISO 16750 | Road vehicles — Environmental conditions and testing for electrical and electronic equipment |
| ISO 20653 | Road vehicles — Degrees of protection (IP code) — Protection of electrical equipment against foreign objects, water and access |
| ISO 6469-1 | Electrically propelled road vehicles - safety specifications - part 1: on-board rechargeable energy storage system (RESS) |
| TIS 3026-2563 | Electric vehicles batteries |
| ISO 2247, ISO 8318 | Packaging |
| ETSI EN 300019-2-2 | Telecommunication equipment, Transportation |
| GMW 3172, JIS D 1601, SAE J1211 | Automotive |
| GB 38031 | Electric vehicles traction battery safety requirements |
| GB/T 31484-2015 | Cycle life requirements and test methods for traction battery of electric vehicle |
| GB/T 31486-2015 | Electrical performance requirements and test methods for traction battery of electric vehicle |
| UN 38.3 | Recommendations on the transport of dangerous goods - manual of tests and criteria part III 38.3 |
| UL 2580 | Standard for safety - batteries for use in electric vehicles |
| UN R100 | Electrical/battery safety international regulation for electrically powered four-wheelers |
| UN R136 | Electrical/battery safety international regulation for electrically powered two-wheelers |
| Mil-Std-2164(EC) | Electronic assemblies, equipment systems |
| MIL-STD-810 | Defence |
|
(EU) 2018/858 (EU) 167/2013 (EU) 168/2013 |
EU Type Approval "e-Mark" |
| RTCA DO-227 | Lithium cells and battery |
| RTCA DO-160D | Airborne equipment |
Stay ahead of technological developments – with global experts who are at the forefront of the e-mobility industry we can help you meet customer and regulatory safety requirements.
Benefit from a single-source provider – for testing and certification that extends through the entire value chain, from component to final product.
Gain customer confidence – by leveraging TÜV SÜD’s reputation as the preferred third-party testing partner.
Save time and money – with reliable tests that reduce warranty claims, time to market, and R&D activities.
Email us for any enquiries: [email protected]
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Global
Americas
Asia
Europe
Middle East and Africa