Advanced Product Quality Planning (APQP)
Advance your quality assurance expertise with this one-day Advanced Product Quality Planning (APQP) training, designed for professionals involved in complex product and process development. Delivered in either a classroom or virtual format, this course provides a structured approach to planning and implementing quality measures that meet customer expectations and reduce risk.
Participants will gain hands-on experience with APQP tools and techniques, explore real-world applications, and learn how to integrate supplier collaboration into quality planning. The course also includes a focused segment on the Maturity Level Assurance for New Parts (RGA)—a key planning tool in the German automotive industry—offering valuable insights for global suppliers working with European OEMs.
By the end of this course, participants will be able to:
- Understand and apply the five phases of APQP.
- Identify and mitigate risks early in the product development process.
- Integrate supplier collaboration into quality planning.
- Use project management and problem-solving tools effectively.
- Gain insight into RGA and its relevance for global suppliers.
- Understand the role of the Production Control Plan in quality assurance.
This course is ideal for:
- Managers and specialists involved in product development, quality assurance, or manufacturing
- Professionals working with complex products and production processes
- Tier 1 and Tier 2 suppliers in the automotive industry
- Teams collaborating with German or European OEMs
- Anyone seeking to enhance their understanding of APQP and global quality planning standards
- Introduction to APQP and Quality Planning Principles
- Phase 1: Planning and Definition
- Phase 2: Product Design and Development
- Phase 3: Process Design and Development
- Phase 4: Product and Process Validation
- Phase 5: Feedback, Evaluation, and Corrective Actions
- Overview of Maturity Level Assurance for New Parts (RGA)
- Additional Segment: Production Control Plan
- Lessons Learned and Best Practices
- Q&A and Wrap-Up
Advanced Product Quality Planning (APQP) is a proven methodology for ensuring product quality from concept through production. This training course provides a comprehensive overview of APQP’s five phases, emphasizing proactive planning, cross-functional collaboration, and risk mitigation. Whether you're working in design, engineering, or supplier management, APQP helps align product development with customer expectations and industry standards.
Throughout the course, participants will explore the APQP Reference Manual and learn how to apply project management techniques, problem-solving tools, and validation methods to real-world scenarios. Special focus is placed on integrating the supply chain into the quality planning process, ensuring that all stakeholders contribute to a successful product launch.
A unique feature of this training is a dedicated module on the Maturity Level Assurance for New Parts (RGA), a structured planning tool widely used in the German automotive sector. While not standard in the U.S., RGA is increasingly relevant for global suppliers working with European OEMs. Understanding RGA enhances your ability to meet international quality requirements and collaborate effectively across borders.
The course also includes an additional segment on the Production Control Plan, which supports quality assurance throughout the product realization process. Participants will engage in interactive discussions, practical exercises, and case studies led by TÜV SÜD Academy experts with deep industry experience.
Upon completion, attendees will receive a Certificate of Participation from TÜV SÜD Academy, validating their skills and commitment to quality excellence.
- Learn to implement APQP in a structured, goal-oriented way
- Reduce error costs and improve product reliability
- Strengthen collaboration across internal teams and suppliers
- Gain practical, industry-relevant knowledge from expert instructors
- Enhance your global competence with insights into RGA
- Receive a TÜV SÜD Academy certificate to validate your training
Instructor-led training in a virtual classroom. This means the course is Live Online. Participants will learn through online teaching. Lectures, case studies, group exercises, discussions, problem solving, examples with explanation, assignments and/or quizzes happen in the virtual classroom training. Participants need to connect to the class from any internet accessible location. Each module is delivered live using webinar technology, creating a virtual classroom learning environment. Live sessions provide you with direct access to the trainer so you can ask questions, understand complex concepts and share ideas with peers. Webcam and microphone are REQUIRED to interact with the instructor and/or other participants.
The course content and structure are designed by the domain experts from TÜV SÜD.
With immense experience and knowledge in the relevant standards, our team of product specialists and technical experts at TÜV SÜD, developed the course content based on current business landscape and market requirements.
Certificate of participation from the TÜV SÜD Academy
Global Relevance of RGA in APQP Training
While Advanced Product Quality Planning (APQP) is the dominant framework in the U.S. automotive industry, global suppliers increasingly encounter complementary methodologies like Maturity Level Assurance for New Parts (RGA)—especially when working with German OEMs such as Volkswagen, BMW, and Mercedes-Benz. This training includes an introductory module on RGA, offering participants valuable insight into how this tool supports structured quality planning and risk management in European automotive projects.
By understanding both APQP and RGA, participants will be better equipped to navigate cross-regional quality expectations, collaborate effectively with international partners, and meet the requirements of diverse OEMs. This dual perspective is particularly beneficial for Tier 1 and Tier 2 suppliers operating in global supply chains or seeking to expand into European markets.
Specialist lecturers from the TÜV SÜD Academy with a sound professional background in the automotive industry.