Failure Mode and Effects Analysis - FMEA Training
Detect potential errors at an early stage and effectively avoid them
Detect potential errors early and prevent costly failures with our FMEA Training. This blended training course equips professionals with the skills to apply Failure Mode and Effects Analysis (FMEA) effectively across product and process development.
Learn the harmonized AIAG/VDA 7-step methodology, integrate FMEA with APQP and Control Plans, and gain practical experience through real-world case studies from automotive and consumer electronics industries.
At the end of the training, successful participants will be able to:
- Apply the AIAG/VDA 7-step FMEA approach for design and process analysis.
- Identify and prioritize risks using Severity, Occurrence, Detection, and Action Priority (AP).
- Integrate FMEA outputs into Control Plans and APQP documentation.
- Understand compliance requirements for automotive, electronics, and regulated industries.
This course is ideal for:
- Executives and Project Managers
- Quality Planners and Quality Engineers
- Development and Process Engineers
- QM Officers and Specialists
- Professionals involved in APQP, PPAP, or regulatory compliance
The following topics are covered in the self-paced digital module of this training:
- Background to the development of FMEA
- Benefits and applications of an FMEA
- Process steps for the implementation of an FMEA
- Special features of the application of FMEA
- Traps in the use of FMEA, alternative and complementary methods
The following topics are covered during the 2-day instructor-led training part of the course:
- Introduction to the methodology of FMEA
- Objectives and applications of the different FMEA types
- FMEA, Quality Planning and Product Documentation
- FMEA Models
- Design FMEA with case studies
- Process FMEA with case studies
- Requirements of the automotive industry (harmonized approach according to VDA/AIAG)
- FMEA Team Requirements
- Workshop sequences: FMEA creation based on various examples
Delivering consistent quality while reducing development time is a critical challenge for today’s organizations. Failure Mode and Effects Analysis (FMEA) is a proven, systematic approach to identifying and mitigating risks before they impact product performance or customer satisfaction.
This course provides a comprehensive understanding of FMEA principles, including Design FMEA (DFMEA), Process FMEA (PFMEA), and Supplemental FMEA-MSR for monitoring and system response. Participants will learn how to apply the AIAG/VDA 2019 harmonized approach, ensuring compliance with global standards and U.S. regulations such as FMVSS, ISO 9001, and FDA QMSR.
Through interactive workshops and U.S.-based case studies, you will practice building FMEAs, linking them to Control Plans, and using FMEA outputs to strengthen APQP deliverables. The course also introduces leading FMEA software tools (APIS IQ, PTC Windchill, Excel templates) to streamline implementation and maintain traceability.
By the end of the training, you will have the confidence to lead FMEA projects that reduce warranty costs, improve reliability, and support regulatory compliance across industries.
- Gain expert-level knowledge in FMEA application and methodology.
- Reduce risk of failures and associated costs through preventive measures.
- Learn to integrate FMEA with Control Plans for APQP alignment.
- Understand U.S. regulatory requirements and industry-specific standards.
- Hands-on experience with real-world case studies and FMEA software tools.
This is a blended training.
PART A:
Participants must complete the 1-hour self-paced digital eLearning module before attending the first of the instructor-led sessions in the virtual classroom. You will gain access to the self-paced content 2 weeks ahead of the first scheduled virtual classroom session.
The online self-paced module of this course employs a variety of training tools such as content-embedded assessment, animations, and other interactive exercises to enhance instructional delivery. Easily accessible via your preferred choice of device, the course allows you to log in and learn whenever, wherever.
At the end of the self-paced digital module, learners will:
•Know what an FMEA will help with.
•Know how to apply an FMEA.
•Know the advantages, limitations and alternatives of an FMEA.
•Familiarize with the topic before they join the instructor-led sessions in a virtual classroom..
The FMEA (Failure Mode and Effects Analysis) is one of the most important QM methods in the product life cycle. It helps you to balance costs with benefits in an early development phase. The FMEA helps to identify potential failures and design flaws, as well as reduce production costs – no matter what industry or product you use the FMEA for. Participants will learn the basics in this self-paced module. The sooner potential failures are identifed and prevented, the less likely failures will occur later. This is critical because the belated detection of a failure is far more costly and time-consuming.
In this digital module, learners will find out:
•why the FMEA was developed and what it will help you with
•what types of FMEA there are
•what the FMEA process looks like
•how the risk analysis works in the FMEA
•how to apply the five and seven steps of the classic and the new FMEA
•what benefits and limits the FMEA has and what some alternative methods are
The online self-paced module of this course employs a variety of training tools such as content-embedded assessment, animations, and other interactive exercises to enhance instructional delivery. Easily accessible via your preferred choice of device, the course allows you to log in and learn whenever, wherever.
The content is supplemented by clear video sequences. With free time allocation, participants determine their own learning pace and check their learning success with the use of brief knowledge checks. Please be sure to have covered this digital self-paced module before joining the instructor-led training session in the virtual classroom.
PART B:
The 2-day instructor-led training sessions are conducted in a virtual classroom. This means the course is Live Online. Participants will learn through online teaching. Lectures, case studies, group exercises, discussions, problem solving, examples with explanation, assignments and/or quizzes happen in the virtual classroom training. Participants need to connect to the class from any internet accessible location. Each module is delivered live using webinar technology, creating a virtual classroom learning environment. Live sessions provide you with direct access to the trainer so you can ask questions, understand complex concepts and share ideas with peers. Webcam and microphone are REQUIRED to interact with the instructor and/or other participants.
The course content and structure are designed by the domain experts from TÜV SÜD. With immense experience and knowledge in the relevant standards, our team of product specialists and technical experts at TÜV SÜD, developed the course content based on current business landscape and market requirements.
By performing exercises and group discussions, attendees will develop a hands-on understanding that will facilitate the understanding and the implementation of knowledge and concepts.
Upon successful completion of the training course, a Certificate of Attendance from the TÜV SÜD Academy will be issued.
Participants must bring their copy of the AIAG/VDA 2019 FMEA Handbook.
You can also purchase the handbook directly from the AIAG website or AIAG VDA organizations.