Battery Safety Specialist Program

You will gain practicaland theoretical knowledge to work safely with EV batteries by understanding keyrisk areas and how to control them. The course develops your ability torecognize electrical, thermal, chemical, and mechanical hazards, spot early warningsigns of battery failure, and apply correct safety practices in realsituations. You will learn proper use of PPE, Lockout/Tagout procedures, safehandling of cells, modules, and packs, as well as emergency response actionsfor fires or damaged batteries. By the end, you will also be able to assessfacility safety readiness, use basic diagnostic tools, and follow structuredsafety protocols when working with high-voltage battery systems.

By the end of theprogram, participants will be able to:

• Identify major EV battery hazards and their consequences
• Detect early warning signs of battery failure
• Apply PPE and safe handling methods for cells, modules, and packs
• Implement Lockout/Tagout (LOTO) procedures correctly
• Execute fire safety and emergency response actions
• Evaluate facility safety readiness and storage conditions

Day 1 – Fundamentals

• Battery hazards: electrical, thermal, chemical, mechanical
• Personnel safety: PPE, LOTO, safe handling
• Emergency response & first aid
• Battery safety functions

Day 2 – Applied Safety

• Early warning signs of failures
• Facility safety practices
• Handling damaged batteries
• Measurement equipment usage
• Q&A session

Day 3 – PracticalTraining

• Hands-on PPE and LOTO application
• Voltage checks and safe isolation
• Thermal imaging and hotspot detection
• Damaged module handling simulation
• Fire blanket and emergency isolation demo
• Facility self-assessment
• Q&A session

This course is suitablefor:

• NPD and Design & Development Engineers
• R&D Professionals
• Production Engineers
• Reliability & Safety Engineers
• Testing and Validation Engineers
• EV and battery system professionals

Participantsare expected to have prior knowledge of:

• Basic electrical fundamentals
• Product/system monitoring knowledge
• Product application knowledge

• Reduced riskof battery-related incidents
• Improvedworkplace and facility safety culture
• Bettercompliance with high-voltage safety standards
• Practical,job-ready safety skills
• Confidencein handling EV battery systems.

Examination

• Online exam (30 minutes)
• Objective-type questions
• Maximum marks: 30
• Passing marks: 21 (70%)

Certification

• ≥70% score: Certificate of Successful Completion (Battery Safety Specialist)
• <70% score: Certificate of Attendance
• Mandatory certification for progression to advanced battery specialist tracks

1. Does the courseinclude high-voltage live work?
No live energized work is performed. Practical sessions use controlled and safetraining setups.

2. Are diagnostic toolscovered?
Yes, including voltage measurement devices and thermal imaging for hotspotdetection.

3. Is LOTO practicehands-on?
Yes, participants practice real LOTO procedures in simulated scenarios.

4. Are fire scenariosdemonstrated?
Yes, fire blanket use and emergency isolation methods are demonstrated.

5. Does it cover damagedor failed batteries?
Yes, including safe handling, isolation, and storage protocols.

6. Is prior EVexperience mandatory?
No, but basic electrical knowledge is required.

7. How can I pay thetraining and examination fees?
Fees can be paid throughonline payment modes.

8. Is there a refundpolicy for the course fees?
Yes, refund details aregoverned by the Cancellation and Refund Policy. Participants areadvised to refer to the official policy page for complete information.