Training Pathway for High Voltage Safety in Electric Vehicles
Become TÜV SÜD Qualified for HV Systems in EVs
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Electric Vehicle Safety Training for High Voltage Systems
TÜV SÜD Academy offers a comprehensive three-level certification program in High Voltage Safety Training, specifically designed for professionals in the electric vehicle (EV) industry. This program equips participants with the technical skills and safety knowledge needed to work with high-voltage (HV) systems.
Whether you’re seeking EV safety training for awareness or need to qualify for live work on energized HV components, this program delivers the necessary expertise aligned with global automotive and electrical safety standards.
TÜV SÜD Academy’s HV Safety Learning Pathway includes:
Level 1: Fundamentals of High Voltage Systems in Electric Vehicles
Level 2: Qualified Electrician for HV Systems in Motor Vehicles
Level 3: Live Working for Qualified Electricians for HV Systems in Motor Vehicles.
Key Learning Outcomes
- Understand high-voltage electrical principles in EVs
- Recognize electrical hazards and apply risk mitigation strategies
- Safely maintain and repair both de-energized and energized HV systems
- Select and use personal protective equipment (PPE) correctly
- Safely handle, store, and transport HV batteries
- Ensure full compliance with legal, regulatory, and industry-specific safety standards
Offered in partnership with Wayne State University’s College of Engineering, this three-level certification pathway is designed to ensure safety and technical competence in handling high-voltage systems in electric vehicles. It covers everything from basic awareness to live work on energized systems. The training will take place at Wayne State University, College of Engineering, 5050 Anthony Wayne Drive, Detroit, MI.
Testimonials:
- "I was impressed with the training. I came away with a lot of knowledge that I did not have prior. The instrctor was great also and is very knowledgeable."
- "This training really emphasized the importance of safety planning before any work begins. I found the focus on preparing tasks, thinking through each step, and understanding how to safely approach high-voltage components extremely valuable. It gave me a structured mindset that I can confidently apply in real-world situations."
- "The hands-on practical experience was a standout part of this training. Being able to apply safety concepts directly to an actual battery made a big difference in understanding. The course covered every aspect of high-voltage work in great depth, far beyond other trainings I’ve attended, and the instructor was excellent, clearly answering all questions and making the learning experience truly engaging."
- "I thought the training was constructed very well and presented a lot of excellent information. The instructor did an outstanding job and had the technical knowledge to answer all questions."
This training pathway is ideal for:
- Automotive technicians and mechanics
- EV and EV battery manufacturing professionals
- Dealership and roadside assistance staff
- Service workshop employees
- First responders
- Engineers and maintenance professionals
- Researchers and technical staff in automotive sectors
The pathway consists of three progressive levels:
Level 1: Fundamentals of High Voltage Systems in Electric Vehicles
- Mode: Self-paced e-Learning
- Duration: 2.5 hours
- Modules:
- Basic Electrical Principles and Hazards
- Automotive HV Technology
- Please note: Participants must complete self-paced Level 1 modules before joining the instructor-led classes for levels 2 and 3.
Level 2: Qualified Safety Work for HV Vehicle Systems in a De-energized State
- Mode: Instructor-led (Live Online)
- Duration: 3 Days
- Modules:
- Advanced Electrical Principles
- Advanced Automotive HV Technology
- Practical Session
Level 3: Live Working EV Training – HV Systems and Battery Safety
- Mode: Instructor-led (Live Online)
- Duration: 2 Days
- Modules:
- HV Battery Technology
- Energized Electrical Work Practices
- HV Electrical Safety – Practical Session
Electromobility is rapidly transforming the automotive industry. Make sure your skills are future-ready with TÜV SÜD Academy’s High Voltage (HV) Safety Training Pathway, designed specifically for professionals working with electric and hybrid vehicles. This three-level program provides you with the knowledge, qualifications, and hands-on training needed to safely work on high-voltage systems in electric vehicles (EVs).
Electric Vehicle High Voltage Training: Course Breakdown
TÜV SÜD Academy’s HV Safety Learning Pathway includes:
- Level 1: Fundamentals of High Voltage Systems in Electric Vehicles
Format: Digital Self-paced Course- Introduction to high-voltage components in EVs
- Basic principles of electrical safety
- Designed for all employees, including non-technical roles
- Participants must complete this self-paced digital eLearning module before joining the first instructor-led session of Level 2.
- Level 2: Qualified Electrician for HV Systems in Motor Vehicles
Format: Instructor-led Training- Covers electrical engineering fundamentals and EV-specific HV systems
- Hands-on training for diagnostics and maintenance on de-energized systems
- Completion qualifies you to enroll in Level 3
- Level 3: Live Working for Qualified Electricians for HV Systems in Motor Vehicles
Format: Advanced Instructor-led Course- Practical training for safe live work on energized high-voltage systems
- Includes battery safety protocols, emergency procedures, and PPE application
- Only available to participants who pass Level 2
Why Choose TÜV SÜD Academy for EV Safety Training?
- Industry-recognized certification from a globally trusted authority
- Expert-developed content aligned with real-world EV safety challenges
- Theoretical and practical training
- Prepares automotive professionals for growth in the electric mobility sector
- Ensures compliance with safety regulations and international standards
- Career Advancement: Gain qualifications for high-demand roles in EV maintenance and manufacturing.
- Safety Assurance: Learn to prevent accidents and ensure workplace safety.
- Certification: Receive TÜV SÜD certificates at each level.
- Hands-On Skills: Practical training ensures readiness for real-world applications.
- Future-Proofing: Stay ahead in the rapidly evolving EV industry.
Read How our courses supported Robert Bosch train their employees worldwide.
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- Level 1: Self-paced e-learning with interactive modules, simulations, and assessments.
- Level 2 & 3: Live online instructor-led sessions with lectures, case studies, group exercises, and practical assessments.
- Modules are designed by TÜV SÜD experts and include both theoretical and hands-on components.
- Please note: Participants must complete self-paced Level 1 modules before joining the instructor-led classes for levels 2 and 3.
- Level 1: Certificate of Completion upon successful course completion.
- Level 2 & 3:
- Proctored theoretical exam (Modules 3–4 and 6–7)
- Practical performance assessment (Modules 5 and 8)
- Certificates are valid only when both theoretical and practical components are completed.
- Level 1: No prerequisites
- Level 2: Completion of Level 1 Certification or equivalent.
- Level 3: Completion of Level 2 Certification or equivalent.
Level 2 Prerequisite:
Completion of HV Level 1 Certification or equivalent
“Equivalent” means participants must already have basic foundational knowledge and awareness of high-voltage (HV) systems, even if they did not complete the exact HV Level 1 course.
This includes:
- Basic understanding of electrical principles and hazards
- Awareness of HV risks in electric and hybrid vehicles
- Knowledge of safety procedures and hazard identification
- Familiarity with personal protective equipment (PPE) and safe practices
Equivalent qualifications may include similar introductory HV training, OEM safety courses, or relevant technical education or experience that covers these fundamentals.
Level 3 Prerequisite:
Completion of HV Level 2 Certification or equivalent
“Equivalent” means participants must already have the practical skills and technical knowledge required to safely work on de-energized high-voltage (HV) systems, even if they did not complete the exact HV Level 2 course.
This includes:
- Ability to safely de-energize HV systems and verify absence of voltage
- Hands-on experience with measurement tools and diagnostic equipment
- Understanding of HV system architecture and electrical fundamentals
- Ability to identify hazards, assess risks, and apply safety procedures
- Proper selection and use of PPE for HV work
Equivalent qualifications may include intermediate HV technician training, OEM certifications, or documented professional experience working on de-energized HV systems under established safety protocols.
Our experienced academy advisors will work with you one-on-one to meet your needs and for scheduling and logistics. Our goal is to ADD VALUE and ensure the process is as smooth as possible.
Contact Us to discuss how a private workshop would benefit your organization. Please reach out to us to begin planning your private training.
TÜV SÜD America, Inc. is a recognized leader in high-voltage safety training and certification for electric vehicles. Its training programs are well-regarded both in the United States and internationally. The experts at TÜV SÜD Academy possess deep technical knowledge and hands-on experience, ensuring that the training is both practical and comprehensive.
Professionals responsible for high-voltage safety in electric vehicles play a critical role, as their expertise directly impacts the safe and efficient operation of the entire system.
Andrew Olsen, Certified Electrical Safety Compliance Professional, TÜV SÜD
Andrew Olsen is a Certified Electrical Safety Compliance Professional (CESCP) with over 20 years of experience in nuclear operations, electrical maintenance, and safety training. He has served in both the U.S. Navy and the private sector, including roles at Energy Northwest and the Department of Energy. Andrew has developed and delivered electrical safety training across industrial and utility sectors, using the SAT and ADDIE methodologies. His work has been published by IEEE and he has supported similar organizations such as NFPA, EFCOG, and ASSP. Andrew brings a deep technical background and a passion for safety to his role as a trainer with TÜV SÜD Academy.
Stephen Kazmierski, Technical Trainer, High-Voltage Systems, TÜV SÜD
Stephen Kazmierski is an experienced technical trainer specializing in high-voltage automotive systems and general electrical engineering. With a background in electrical engineering, automation, and project management, he has worked across various sectors including automotive, industrial automation, and energy infrastructure. At TÜV SÜD, Stephen has played a key role in delivering high-quality training programs, bringing over a decade of experience in adult education. His practical expertise and leadership in both technical and educational settings make him a valuable contributor to TÜV SÜD Academy’s training programs.
Offered in partnership with Wayne State University’s College of Engineering, this three-level certification pathway is designed to ensure safety and technical competence in handling high-voltage systems in electric vehicles. It covers everything from basic awareness to live work on energized systems.
Location:
The training will take place at:
Wayne State University, College of Engineering,
5050 Anthony Wayne Drive, Detroit, MI.