Process Safety Management – Level 2
This course provides a focused understanding of process safety in industrial environments, aimed at creating awareness and promoting positive safety behavior among employees and professionals. It emphasizes practical applications of Equipment Design and Installation, Inspection and Testing, Preventive Maintenance, and Mechanical Integrity to manage risks effectively. Participants will also explore critical safety tools such as Standard Operating Procedures, Electrical Safety for Process Industries, and the safe handling of Hazardous and Dangerous Materials.
Key areas include Process Hazard Analysis, Process Safety Information, and modern risk assessment techniques like HAZOP and LOPA. The course also covers essential elements of Process Safety Management (PSM), including Management of Change, Work Permit Systems, Contractor Safety Management, Accident Investigation, and Emergency Planning. By developing strong leadership through the role of the Process Safety Leader, the course helps enhance organizational safety culture, ensure legal compliance, protect trade secrets, and support long-term business success.
Key Objectives:
- Raise awareness of process safety among employees and professionals
- Promote positive behavior and a safety-first culture
- Identify and manage process hazards and implement effective control measures
- Apply structured risk assessment techniques (e.g., HAZOP, LOPA)
- Prevent potential adverse effects and major incidents
- Support compliance with industry regulations and legal safety standards
This course offers an in-depth exploration of Process Safety, giving participants the tools to apply essential safety principles within their work environments. You'll understand how the lack of effective process safety management can lead to severe consequences and how to prevent them through best practices in equipment design, mechanical integrity, preventive maintenance, and emergency response planning.
You'll also learn about the critical importance of process safety information, process hazard analysis, and structured management systems such as Management of Change, Contractor Safety Management, and Work Permit Systems. The course emphasizes the role of leadership through the concept of the Process Safety Leader, guiding cultural change and driving continuous safety improvement.
Key Learning Points
- Detailed understanding of process safety fundamentals and consequences of poor management
- Practical application of Process Safety Management (PSM) elements in real-world scenarios
- Identification and control of hazards using HAZOP, LOPA, and other risk assessment techniques
- Understanding the role of emergency plans, accident investigation, and regulatory compliance
- Insight into equipment design, electrical safety, hazardous materials handling, and maintenance best practices
- Effective use of standard operating procedures, process safety information, and protection of trade secrets
- Leadership and cultural development through the Process Safety Leader framework
LEVEL 2: ADVANCE LEVEL COURSE
Level 2 is an advanced level course for the staff who has already completed the foundation course.
This level 2 course shall cover the following 14 topics in details mentioned here below. These topics shall be clubbed into 2 or more topics together and shall be titled as per the contents. The total duration will be 13 days.
The details of training topics included in Level 2 Advance level course are:
PSM - Part I Management Studies
DAY 1: Module 1: Process safety Leadership
1.Process safety Leadership
2.Management of Change
DAY 2: Module 1: Process safety Leadership
3.Contractor management system
DAY 3: Module 2: Management of process Risks
4.Management of Process
DAY 4: Module 2: Management of process Risks
5.Asset management and maintenance
DAY 5: Module 2: Management of process Risks
6.Process hazard analysis
DAY 6: Module 2: Management of process Risks
7.Process Safety Information
8.Trade secrets
DAY 7: Module 3: Management of Accident, investigation and prevention
9.Accident investigation
PSM - Part II Process Safety Technical Management Studies
DAY 8: Module 4: Management of emergencies, Fire and explosion
10.On-site / off-site emergency plan and mitigation
DAY 9: Module 5: HAZOP technique
11.HAZOP technique of process risk assessment
DAY 10: Module 6: LOPA technique
12.LOPA technique Process risk assessment
DAY 11: Module 7: Hazardous, Dangerous material
13.Hazardous, Dangerous material
DAY 12: Module 8: Hazardous Energy
14.Electrical safety
15.Standard operating procedure
DAY 13: Module 9: Mechanical
16.Mechanical Integrity
17.Equipment Design and Installation, Inspection and Testing, Preventive Maintenance etc.
This program offers a comprehensive understanding of all critical aspects of Process Safety Management (PSM), with a strong focus on real-world applications and industry best practices. It enhances cross-functional awareness of safety roles and responsibilities, empowering professionals to contribute to safer, more efficient, and compliant operations across various industrial settings.
- Designed for professionals involved in engineering, operations, safety, and management of process facilities
- Relevant for disciplines including design, process, chemical, facilities, instrumentation, and control engineering
- Practical insights tailored for engineers, plant operators, safety/environment personnel, area managers, project and maintenance teams
To enroll in the Process Safety program Advanced Level and qualify for certification, candidates must meet one of the following criteria:
- Bachelor of Engineering or equivalent degree required
- Minimum 4 years of experience in process industry (operations, engineering, or consulting) for degree holders
- Diploma in Engineering holders must have minimum 6 years of experience in process industry
- Relevant experience includes operations, engineering, or consulting roles
- Learners will be assessed on each topic through a set of 10 multiple-choice questions (MCQs) to evaluate their understanding and retention. The training will be enriched with real-world case studies and practical exercises, both individually and in teams, to enhance application of the concepts. To achieve the advanced-level qualification, participants must successfully complete Modules 1, 2, 5, 6, and 8, along with either Module 3 or Module 4.
1. When can I get the certificate?
Process Safety Management – Foundation Level certification will be issued within 21 working days from the examination date.
2. When can I get the training material and invite?
One day before the commencement of the training program.
3. How do I pay the fees for training and examination?
Online mode.
4. Who should attend this Process Safety course?
This course is ideal for engineers, plant operators, safety and environment personnel, area managers, project and maintenance teams, and anyone involved in the management, engineering, or operations of process industries.
5. What are the prerequisites for enrolling in this course?
Applicants should have a Bachelor’s degree in Engineering or equivalent with at least 4 years of experience in the process industry. Candidates with a Diploma in Engineering must have a minimum of 6 years of relevant experience.
6. How is the course assessment conducted?
Participants are assessed through 10 multiple-choice questions (MCQs) at the end of each topic. The training also includes case studies and practical exercises, both individual and team-based.
7. What modules must I complete to earn the advanced-level qualification?
To achieve the advanced qualification, learners must successfully complete Modules 1, 2, 5, 6, and 8, as well as either Module 3 or Module 4.
8. Will this course help with legal and regulatory compliance?
Yes, the course covers key aspects of Process Safety Management (PSM), helping organizations and individuals meet legal, regulatory, and industry safety standards.
9. Is there any refund policy for the paid fees?
Please refer to Cancellation and Refund policy page