Process Safety Management – Level 1

Process Safety Management (PSM) is a systematic approach focused on preventing major industrial accidents such as explosions, fires, and toxic chemical releases involving hazardous and dangerous materials. Unlike occupational safety, which deals with individual injuries, PSM targets large-scale process-related risks that can have devastating human, environmental, and financial consequences. Effective PSM relies on several critical elements including Process Hazard Analysis (PHA), Management of Change (MOC), Standard Operating Procedures (SOPs), and a robust Work Permit System to control activities safely. Ensuring Electrical Safety for Process Industries, Asset Management and Maintenance, and Contractor Safety Management are also key to maintaining process integrity. The role of a Process Safety Leader is essential in driving the safety culture, overseeing the Management of Process risks, and ensuring compliance with established procedures. Additionally, preparation through On-site and Off-site Emergency Plans and Mitigation is vital to minimize impact should an incident occur. Continuous learning from Accident Investigations further strengthens the safety system.

Key Points:

• PSM focuses on preventing catastrophic process-related incidents involving hazardous materials.
• It differs from occupational safety, which targets personal injuries.
• Core PSM elements include Process Hazard Analysis, Standard Operating Procedures, Management of Change, and Asset Management and Maintenance.
• Contractor Safety Management and a structured Work Permit System are essential controls.
• All organizational levels must actively contribute to a safety-first culture, led by a Process Safety Leader.
• Continuous improvement is driven by training, audits, Accident Investigations, and emergency preparedness.

LEVEL 1 FOUNDATION COURSE

The foundation level course will cover all the below mentioned 12 topics in a concise manner and will be spread over 5 days

The details of training topics included in Level 1 foundation course are

Module 1 Process safety Leadership

• Process safety Leadership
• Management of Change
• Contractor management system

Module 2 Process safety Leadership

• Work permit system
• Management of Process
• Asset management and maintenance
• On-site / off-site emergency plan and mitigation
• Accident investigation

Module 3 Management of process Risks

• Process hazard analysis

Module 4 Management of emergency, Fire and explosion

Module 5 Hazardous material & Energy and SOPs

• Hazardous, Dangerous material
• Electrical safety
• Standard operating procedure

This program offers a comprehensive overview of the key aspects and critical considerations of Process Safety Management (PSM), tailored for professionals involved in the management, engineering (design, process, chemical, facilities, instrumentation, and control), operations, and safety of process facilities. It is particularly beneficial for engineers, safety and environmental personnel, plant operators, area managers, as well as projects and maintenance staff. The course emphasizes a practical, real-world approach to understanding and applying process safety principles, helping participants enhance operational safety, comply with regulations, and reduce the risk of major incidents.

Who Should Attend:

• Engineers (process, chemical, instrumentation, design, facilities)
• Safety and environmental professionals
• Plant and operations personnel
• Area managers and supervisors
• Project and maintenance staff

To enroll in the Process Safety program and qualify for certification, candidates must meet one of the following criteria:

1. Bachelor’s Degree Holders:
   • Must possess a Bachelor of Engineering or an equivalent technical degree, and
   • Have a minimum of 4 years of experience in the process industry (operations, engineering, or consulting).
2. Diploma Holders:
   • Must hold a Diploma in Engineering, and
   • Have a minimum of 6 years of experience in the process industry (operations, engineering, or consulting).

This five-day Introduction to Process Safety course provides participants with a foundational understanding of the key principles, tools, and practices essential for managing process safety effectively. Designed for professionals whose roles influence process safety—but do not include direct PSM responsibilities—the course covers critical topics such as hazard identification, risk control measures, and the development of a strong safety culture. Participants will explore the importance of process safety, learn to recognize common hazards, and understand the core elements of Process Safety Management (PSM) as applied across industries like oil & gas, chemicals, energy, and manufacturing.

Key Takeaways:

• Understand the fundamentals of Process Safety and its industry relevance
• Learn to identify and control hazards in process environments
• Explore essential elements of Process Safety Management (PSM)
• Gain insights into building and supporting a strong safety culture
• Suitable for professionals indirectly involved in managing process safety

• Each topic will include a 10-mark assessment, consisting of Multiple Choice Questions (MCQs) and Fill-in-the-Blank type questions to evaluate understanding of key concepts.
• To pass and qualify for certification, learners must score at least 60% in each topic individually.
• In addition to assessments, small exercises may be assigned, either as individual tasks or group activities, to reinforce practical understanding and encourage collaboration.
• Active participation in exercises and discussions is encouraged to enhance learning outcomes and support the development of a strong process safety mindset.

1. When can I get the certificate?
Process Safety Management – Foundation Level certification will be issued within 21 working days from the examination date.

2. When can I get the training material and invite?
One day before the commencement of the training program.

3. How do I pay the fees for training and examination?
Online mode.

4. What is Process Safety Management (PSM) and why is it important?
Process Safety Management is a systematic approach to prevent catastrophic industrial incidents such as explosions, fires, and toxic releases. It focuses on managing risks related to hazardous materials and complex processes to protect people, the environment, and assets.

5 How does Process Safety differ from Occupational Safety?
Occupational Safety primarily addresses personal injuries like slips or falls, while Process Safety deals with preventing large-scale incidents that can cause severe damage or loss involving hazardous processes and materials.

6. Who is responsible for Process Safety in an organization?
A: While every employee plays a role, a designated Process Safety Leader typically oversees the implementation of PSM programs, ensuring hazard identification, compliance with procedures, and fostering a safety-first culture.

7 What is Management of Change (MOC) and why is it critical?
MOC is a formal process to manage changes in process design, operations, or equipment to prevent introducing new hazards. It ensures all risks are assessed and controls are implemented before changes are made.

8. Is there any refund policy for the paid fees?
Please refer to Cancellation and Refund policy page.