Awareness Training Program on Lean Manufacturing

This intensive two-days program gives participants a practical, hands-on learning-by-doing experience applying lean methodologies in a simulated environment. This course is taught and facilitated by Lean practitioners, leaders, and coaches, each with multiple years of successfully applying Lean in business organisations.

Introduction

• Introduction to Lean Manufacturing
• Introduction to 3-M
• Introduction to 3-G
• Introduction of 8 wastes of lean

Workplace management

• Introduction of 5-S + Safety
• Introduction of visual management and visual control

Finding the Value

• Introduction of Value stream mapping
• Introduction of process mapping and Bottleneck analysis
• Definition of VA & NVA activities
• Introduction of Just in time
• Difference between takt time, lead time, cycle time
• Introduction to Heijunka (load levelling)

Continuous Improvement

• Introduction to Kaizen
• History of Kaizen
• Principles of Kaizen
• Kaizen cycle implementation
• PDCA approach for implementing Kaizen
• Introduction to Poka-Yoke

Problem Solving Techniques

• Definition of problems
• Root Cause Analysis
• Introduction to A-3 Tracker

Sustain Improvement

• Introduction to OPL/SPL
• Introduction of Visual SOP
• How to prepare 6-S reference
• Introduction of standard work
• How to prepare standard work

Managers and Leaders that are interested in an understanding of Lean principles and organizational leaders interested in implementing Lean techniques in their organizations.

• Understand a series of proven techniques that cause work tasks in a process to be performed with a minimum of waste resulting in greatly reduced wait time, queue time, and other delays.
• Get acquainted with identifying and eliminating non-value adding activities in design, production, supply chain management, and dealing with customers.
• Learn in brief about creating value with fewer resources with waste elimination & faster lead time.

Pre & Post training tests will be conducted to assess participants’ understanding before and after the training. Participation certificate will be awarded.

1. When can I get the certificate?
Awareness Training Program on Lean Manufacturing certification will be issued within 21 working days from the examination date.

2. When can I get the training material and invite?
One day before the commencement of the training program.

3. How do I pay the fees for training and examination?
Online mode

4. What are the benefits of the Awareness Training Program on Lean Manufacturing?

• Understand a series of proven techniques that cause work tasks in a process to be performed with a minimum of waste resulting in greatly reduced wait time, queue time, and other delays.
• Get acquainted with identifying and eliminating non-value adding activities in design, production, supply chain management, and dealing with customers.
• Learn in brief about creating value with fewer resources with waste elimination & faster lead time

5. Is there any refund policy for the paid fees?
Please refer to Cancellation and Refund policy page.