IEC 61508/61511 Process Functional Safety Training and Certification for Engineers (Level 1)

The program trains engineers to have a complete understanding and updated technical knowledge of the safety-related systems for which the IEC 61508/ IEC 61511 standard accounts. The course provides a clear understanding and practical experience of how safety-related systems must be designed, operated and controlled to avoid failures. Our objective is to give professionals practical knowledge and experience with our instructor-led classes, to make informed decisions and mitigate risks.

By the end of this course, you will be able to

• Demonstrate competency to maintain compliance within the organisation and with the International Functional Safety Standards.
• Improve process safety and reliability and reduce the risk of hazardous situations arising from various failures.

Overview

• Introduction to Functional safety management
• Management of Functional safety in development of projects
• Understanding of Functional safety standards
• Supporting work processes for functional safety

Risk Analysis

• Hazard Identification & techniques like HAZOP, Event Trees, Fault Trees
• Hazard analysis with FMEA, FMECA
• Risk Reduction methods like Risk graph, Risk matrix, LOPA

Hardware

• Hardware concepts
• Architectural constraints, Measure to control and avoid failures
• Reliability concepts, Device Types, Voting, HFT, SFF, Diagnostics, Proof Testing, RBD

Software

• General requirements for the software work process
• Methods, techniques, and measures as per the standard
• Hardware-Software Relationship
• Special topics
  • Software lifecycle
  • V-Model
  • Software development languages (FPL, FVL, LVL)

Operation, Maintenance and Decommissioning phase

• Importance of this phase
• Proof testing concepts
• Functional safety Audits
• Change management
• Impact Analysis
• Decommissioning

Anyone who is interested and has a deep desire to learn and gain knowledge from industry experts about functional safety standards (IEC 61508/ 61511) and learn the actual concepts that are mentioned in these standards.

Research/Administration

• R&D professionals
• Product developers
• System integrators
• Process engineering managers

Engineering

• EPCs/LSTK/ Detail engineering companies
• Installation, Testing and commissioning engineers
• Software development
• Hardware development
• Plant personnel
• Instrumentation/ Process Operation and Maintenance personnel
• Safety professionals / safety engineers/ supervisors

• Certificate in Bachelor of Engineering or equivalent degree
• Minimum 2 years of experience in the Process Industry (operations, engineering, or consulting)
• Diploma in Engineering with a minimum of 4 years of experience

Our training partners are experts in the industry, having hands-on experience in conducting live virtual/classroom training programs, in-depth knowledge of the standards and regulations that affect your business and applying these standards across various industry domains. Our training partners do their best to provide the best learning experience by conducting lots of exercises and practical examples.

• Global Recognition as a certified Functional Safety Engineer.
• Enhancement in skills sets.
• Competitive edge by applying your knowledge of the diverse roles throughout the safety life cycle to develop the best solutions for you and your customers.

The functional safety certification can be obtained through our instructor-led training program. Post-completion of the course, participants must attend an examination containing multiple-choice questions to obtain the certificate. Participants scoring as per the passing criteria will be awarded the certificate.

Note: This is a conceptual course for Functional Safety.

Examination Pattern

• Exam Type: Multiple choice questions
• Exam Questions: 100
• Exam Time: 180 minutes
• Aids: Closed book exam
• Passing Criteria: 60%

1. What is the significance of IEC 61508/ IEC 61511 in a Functional Safety Training Program?
IEC 61508/61511 regulates functional safety in Process Safety for electrical and electronic systems. Compliance is essential for OEMs and Process suppliers to ensure human safety and development.

2. What do the IEC 61508/ IEC 61511 Functional Safety Standards specify?
IEC 61508/61511 outlines safety measures for electrical and electronic systems in the Process Industry. It sets SIL levels to assess risk and minimise hazards and defines the safety lifecycle from concept to decommissioning. The standards track and measure risks to ensure an acceptable level of safety is attained.

3. Why is it important for an individual to have Functional Safety Training in IEC 61508/ IEC 61511 Module?
The IEC 61508/61511 Functional Safety Training and Certification Program educates individuals on safety-related systems in Process Industry. With this knowledge, individuals can take informed steps to prevent mishaps and minimise risks, saving time and money. This program also ensures high employee, company, and customer satisfaction levels.

4. How to obtain an IEC 61508/ IEC 61511 Functional Safety Training?
The IEC 61508/ IEC 61511 functional safety training and certification can be obtained by joining the course and completing the course as per the modules in the stipulated time provided to the trainees.

5. Why choose TÜV SÜD for IEC 61508/ IEC 61511 Functional Safety Training & Certification Program?
TÜV SÜD, an internationally accredited testing body and founding participant in establishing the IEC 61508/615111 standards, is recognized as a functional safety expert. Our experienced team has a strong track record in functional safety management and training, earning accolades and recognition. As a trusted independent partner to the Process industry, we support global organizations in improving their functional safety and security projects, change management, technology, and development processes.

6. Who should attend the IEC 61508/ IEC 61511 Training & Personnel Certification Program?
The IEC 61508/61511 Functional Safety training program is ideal for professionals in the Process Industry seeking to understand safety-related electrical and electronic systems with hardware and software components. It is beneficial for product developers, safety engineers, system integrators, and sales representatives for safety products, systems, and services. This program provides a clear understanding and practical experience in operating and controlling safety-related systems to mitigate risks and avoid errors. It is suitable for anyone seeking certification in functional safety in the Process industry.

7. What are the benefits of enrolling in the IEC 61508/ IEC 61511 Training and Personnel Certification Program?

• Gain practical knowledge in safety-related functions with IEC 61508/61511 Training and Certification Program
• Enhance efficiency with training courses linking theory with practical, functional safety experience
• Minimize risks by keeping employees up to date on standards and regulations, enabling problem identification before operations are affected
• Avoid product recalls and loss of reputation by applying an optimized tailored process
• Save time and monetary losses by avoiding product failures
• Gain a competitive edge by applying knowledge of diverse roles throughout the safety lifecycle to develop the best solutions for customers

8. What are the course objectives for IEC 61508/ IEC 61511 Functional Safety Training & Personnel Certification?
The following objectives are met during the training:

• Develop a complete understanding of model-based methods to develop safety-related systems in compliance with IEC 61508/IEC 61511 standards, ensuring that business demands are met
• Demonstrate functional safety know-how with a globally recognized IEC 61508/IEC 61511 certification and become an integral part of the TÜV SÜD functional safety expert community
• Gain expertise as a functional safety engineer, professional, or expert in the Process industry
• Build internal competencies to tackle functional safety projects and gain a competitive edge effectively and efficiently

9. How do I retake or re-schedule Training and examination?

• Re-attempt of the examination must be completed within 30 days of the last examination
• Re-schedule of Training & Examination must be availed within 30 days of commencement of last training

10. When can I get the certificate?
Certificates will be issued within 21 working days from the examination date.

11. When can I get the training material and invite?
One day before the training commencement.

12. How do I pay the fees for training and examination?
Online Mode.

13. Is there any refund policy for the paid fees?
Please refer to Cancellation and Refund Policy page.

• Indian Oil Corporation Limited
• Bharat Petroleum Corporation Ltd.
• Hindustan Petroleum Corporation Ltd.
• Engineers India Limited
• Siemens Energies
• Shell
• Honeywell
• Rockwell Automation
• SBM Nauvata
• Fluor Daniel India Private Limited
• Samsung Heavy Industries India Pvt. Ltd.
• HPCL - Mittal Energy Ltd.
• International Society of Automation (iSA)
• Petronet LNG
• KBR ENGINEERING & CONSTRUCTION INDIA PRIVATE LIMITED
• ACME Cleantech Solutions Pvt. Ltd.
• Aarti Industries

Customer Testimonials

Very interactive workshop, perfect for people who want to gain the vast experience in Functional Safety of process industries. -I was surprised how much I learnt in 3 days! Kudos to the Team TUV-SUD.

DEBASISH SATAPATHY
ASSISTANT MANAGER INSTRUMENTATION & CONTROL
HPCL-MITTAL ENERGY LTD.

The program was well-structured and delivered by highly knowledgeable trainers who provided real-world examples and scenarios to help us better understand the concepts. The training materials were also top-notch, thoroughly enjoyed the learning and knowledge-sharing experience during the program

CIBI SUBRAMANIAM
Instrumentation Professional _ Reliability & Maintenance
Reliance Industries Limited

TUVSUD team organises certification sessions through ISA for "Functional Safety Engineer (FSEr) In accordance with IEC 61508:2010 and IEC 61511:2016 with covering safety requirement specification, safety verification, safety validation. Really its play a significance role during Risk reduction factor and Safety availability for critical process loops. Appreciated to TUSSUD for organising such a wonderful certification session.

VIBHOR SRIVASTAVA
DEPUTY MANAGER -INSTRUMENTATION
HPCL-MITTAL ENERGY LIMITED