Battery Testing & Design Specialist Program
This 4-day Battery Testing & Design SpecialistProgram providesa strong technical foundation in how EV batteries are designed, integrated,operated, and validated. Delivered by TÜV SÜD South Asia, the course connectsbattery theory with practical engineering considerations across design,production, and testing.
Objective:
- Build core understanding of EV battery architecture and chemistries
- Explain design principles for safety, performance, and durability
- Develop knowledge of operation strategies and failure mechanisms
- Introduce structured battery testing and validation methods
You will develop a clearunderstanding of how EV batteries are built, how they function in realapplications, and how they are validated for safety and performance. The courseexplains battery hierarchy, chemistry, pack architecture, and coolingstrategies, while also covering operational behavior, preventive maintenance,and common failure modes. You will learn how battery tests are planned andexecuted, how DVP&Rs support validation, and how test results guide betterdesign decisions. Practical exposure to battery evaluation, assembly, androot-cause analysis strengthens your ability to work with real EV batterysystems.
By the end of theprogram, participants will be able to:
- Understand interactions between cells, modules, and packs
- Evaluate chemistry choices for safety and performance
- Apply principles of thermal management and voltage isolation
- Recognize operational risks and preventive maintenance needs
- Plan and understand battery testing and validation processes
- Interpret test data for design improvements
Day 1 – BatteryFundamentals
- EV battery cells, modules, and packs
- Battery chemistry and applications
- Thermal management principles
- Pack architecture and integration examples
Day 2 – Operation &Reliability
- Operation strategies and maintenance
- Risks in operational strategies
- Typical failures during usage
- Overview of battery production from cell to pack
Day 3 – Testing &Validation
- Test planning and DVP&R basics
- Component-level testing
- Electrical, thermal, mechanical, and safety tests
- Battery forensics, weight, and cost analysis
- Key EV battery standards
- Q&A session
Day 4 – Practical
- Hands-on battery evaluation
- Component replacement exercises
- Battery data evaluation
- Root Cause Mapping
- Q&A session
This course is suitablefor:
- NPD and Design & Development Engineers
- R&D Professionals
- Production Engineers
- Reliability & Safety Engineers
- Testing & Validation Engineers
- EV and battery system professionals
Participantsare expected to have prior knowledge of:
- Basic electrical fundamentals
- Product/system monitoring knowledge
- Product application knowledge
- Completion of Battery Safety SpecialistCertification
- Strongfoundation in EV battery design principles
- Betterunderstanding of performance vs safety trade-offs
- Ability tointerpret battery test results
- Improveddesign validation skills
- Practicalexposure to real battery systems
- Careeradvancement in EV and battery engineering
Examination
- Online exam (30 minutes)
- Objective-type questions
- Maximum marks: 30
- Passing marks: 21 (70%)
Certification
- ≥70% score: Certificate of Successful Completion (Battery DesignSpecialist)
- <70% score: Certificate of Attendance
- Mandatory certification for achieving “Expert in BatteryTechnology” track
1. Does the course coverreal battery pack teardown?
Yes, practical sessions include supervised assembly and disassembly exercisesto a certain extent. Module disassembly is not possible.
2. Are testing standardsdiscussed?
Yes, important EV battery standards and validation approaches are introduced.
3. Is thermal managementcovered in depth?
Core principles, cooling strategies, and design considerations are covered.
4. Will DVP&Rcreation be taught?
Participants learn how DVP&Rs are structured and used in validationplanning.
5. Does it include dataanalysis?
Yes, battery data evaluation and interpretation are part of the practical.
6. Is this suitable forbeginners?
It is best suited for engineers with basic electrical knowledge and priorsafety training.
7. How can I pay thetraining and examination fees?
Fees can be paid throughonline payment modes.
8. Is there a refundpolicy for the course fees?
Yes, refund details aregoverned by the Cancellation and Refund Policy. Participants areadvised to refer to the official policy page for complete information.