Battery Testing & Design Specialist Program

You will develop a clear understanding of how EV batteries are built, how they function in real applications, and how they are validated for safety and performance. The course explains battery hierarchy, chemistry, pack architecture, and cooling strategies, while also covering operational behavior, preventive maintenance, and common failure modes. You will learn how battery tests are planned and executed, how DVP&Rs support validation, and how test results guide better design decisions. Practical exposure to battery evaluation, assembly, and root-cause analysis strengthens your ability to work with real EV battery systems.

By the end of the program, participants will be able to:

• Understand interactions between cells, modules, and packs
• Evaluate chemistry choices for safety and performance
• Apply principles of thermal management and voltage isolation
• Recognize operational risks and preventive maintenance needs
• Plan and understand battery testing and validation processes
• Interpret test data for design improvements

Day 1 – Battery Fundamentals

• EV battery cells, modules, and packs
• Battery chemistry and applications
• Thermal management principles
• Pack architecture and integration examples

Day 2 – Operation & Reliability

• Operation strategies and maintenance
• Risks in operational strategies
• Typical failures during usage
• Overview of battery production from cell to pack

Day 3 – Testing & Validation

• Test planning and DVP&R basics
• Component-level testing
• Electrical, thermal, mechanical, and safety tests
• Battery forensics, weight, and cost analysis
• Key EV battery standards
• Q&A session

Day 4 – Practical

• Hands-on battery evaluation
• Component replacement exercises
• Battery data evaluation
• Root Cause Mapping
• Q&A session

This course is suitable for:

• NPD and Design & Development Engineers
• R&D Professionals
• Production Engineers
• Reliability & Safety Engineers
• Testing & Validation Engineers
• EV and battery system professionals

Participants are expected to have prior knowledge of:

• Basic electrical fundamentals
• Product/system monitoring knowledge
• Product application knowledge
• Completion of Battery Safety Specialist Certification

• Strong foundation in EV battery design principles
• Better understanding of performance vs safety trade-offs
• Ability to interpret battery test results
• Improved design validation skills
• Practical exposure to real battery systems
• Career advancement in EV and battery engineering

Examination

• Online exam (30 minutes)
• Objective-type questions
• Maximum marks: 30
• Passing marks: 21 (70%)

Certification

• ≥70% score: Certificate of Successful Completion (Battery Design Specialist)
• <70% score: Certificate of Attendance
• Mandatory certification for achieving “Expert in Battery Technology” track

1. Does the course cover real battery pack teardown?
Yes, practical sessions include supervised assembly and disassembly exercises to a certain extent. Module disassembly is not possible.

2. Are testing standards discussed?
Yes, important EV battery standards and validation approaches are introduced.

3. Is thermal management covered in depth?
Core principles, cooling strategies, and design considerations are covered.

4. Will DVP&R creation be taught?
Participants learn how DVP&Rs are structured and used in validation planning.

5. Does it include data analysis?
Yes, battery data evaluation and interpretation are part of the practical.

6. Is this suitable for beginners?
It is best suited for engineers with basic electrical knowledge and prior safety training.

7. How can I pay the training and examination fees?
Fees can be paid through online payment modes.

8. Is there a refund policy for the course fees?
Yes, refund details are governed by the Cancellation and Refund Policy. Participants are advised to refer to the official policy page for complete information.