Process Safety Management

Ensuring safety and reliability for your processes

WHat is  Process Safety Management?

Process Safety Management (PSM) involves a variety of efforts to manage risks associated with process industries involving hazardous materials and chemicals. An effective PSM program combines management and engineering efforts to help mitigate catastrophes involving hazardous materials.


In 1984, a toxic chemical release occurred at a plant in Bhopal, India. The incident killed over 2,000 people and exposed over 600,000 to toxic chemical gas. This incident, and others, could have been prevented with an effective PSM program, and helped encourage effective PSM implementation.

Yet, despite increasing compliance-driven and audit-based efforts to make hazardous material processes safer, most companies fail to give an effective answer as to how safety excellence can be achieved in a proactive and controlled manner.

WHat Goes Into an Effective Process Safety Management Program?

An effective Process Safety Management (PSM) program provides more than a response to regulatory needs; it can also be an essential contributor to an organization’s overall effectiveness. TÜV SÜD Global Risk Consultants (GRC) offers professionals with the necessary skills and experience to effectively address the following areas:

  • Evaluation and refinement of present PSM efforts
  • Integration of process safety information requirements into related programs
  •  Selection and facilitation of the proper Process Hazards Analysis studies for your specific operations
  • Assessment, creation, and implementation of integrated Management of Change and Mechanical Integrity programs
  • Development and execution of pre-start-up safety reviews for new or modified processes
  • Assessments of existing fire, safety, or emergency response procedures and development of new programs where needed
  • PSM compliance auditing
  • Dust Hazard Analysis
  • Assistance with coordination of your overall PSM program with the risk management and insurance objectives of your company

Have a question or need immediate assistance? Get in touch!

Contact Us


Process Safety Infographic Process Safety Infographic

Process Safety

How an effective process safety program helps reduce risk

Download Infographic

Dust Hazard Analysis Service Brochure Dust Hazard Analysis Service Brochure

Dust Hazard Analysis

A Dust Hazard Analysis (DHA) is a required assessment by NFPA 652 Standard on the Fundamentals of Combustible Dust.

Download Brochure

Combustible Dust Combustible Dust
White paper

Combustible Dust

Download your complimentary whitepaper to learn more about these hazards, and best practices on how to mitigate against risk


Technical Due Diligence Technical Due Diligence
White paper

Cutting risks not corners

Learn more about the technical due diligence process and regional challenges in Asia, Middle East, U.S. and Europe.

Learn more


Next Steps