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Battery production

Your solution partner and technical service provider

E-Mobility is a trending market for many years and the production of battery cells/modules/packs are rising with the increasing number of new battery production facilities worldwide. It is a fact that the demand for battery will increase by 500 GWh by 2030 in Europe. This is boosted by the increasing need for mobility and portable devices. However, there are many compliance and safety standards such as CE conformity, to keep up with when setting up a new battery production plant and throughout the battery production supply chain.

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New Battery production plant

As the right technical partner for machinery and safety requirements for battery plant owner, TÜV SÜD is the one point contact between plant owner and suppliers to facilitate seamless communication. We provide continuous status reporting of compliance fulfillment and gap analysis with measures needed based on regular communication.

new battery plant 

 

We understand your Main concerns when setting up new battery production plant

Supplier management- Supplier management is one of the most critical aspect when setting up a new battery production plant. It is important to ensure that the suppliers manufacture and deliver equipment in accordance to specification. They must be able to provide full documentation including certificates, manuals and technical data sheet. Their operation should also be in accordance of social responsibility regulations.

Compliance and safety- Compliance and safety are extremely important in setting up new battery production plant. The installation must be compliance with local HSE rules. The plant in operation also needs to meet all international as well as local technical, safety and compliance regulations such as waste water, electrical safety and many more.

Timeline and cost- It is also vital that the setting up of battery production plan proceed according to schedule and milestones set in the initial planning phase. This includes ensuring suppliers delivery in accordance to timeline. Any delay can result in a loss of money.

 

Our Services along the new battery production plant lifecycle

The plant set-up to be defined in the kick-off meeting by the battery plant technical team and TÜV SÜD technical team for technical advisory services along the lifecycle. 

Quality

Process-specific 

EHS / OHS 

Other on-site support services

Feasibility studies and Technical due diligence

CE advisory services

CE confirmation & certification

Approval management

Local and ISO requirements

Risk evaluation & management

Emergency management

Etc

Supply chain services

Vendor qualification

Manufacturer inspection

Specification requirements / interfaces

Risk evaluation & management

Etc

Waste & waste water management

Law requirement aspects for employees

Energy efficiency

Electrical concept

Fire prevention concept

Safety officer

Etc

Construction supervision

Regular Phase visits on waste water, lightning prevention, fire prevention, etc. status

Dry Room pre-check before final acceptance test

Regular technical core team visits for status update of site development

To know more about the services, contact us now


 

 

SERVICES FOR BATTERY PRODUCTION SUPPLY CHAIN

  • Battery production
    • Feasibility Studies & Technical due diligence
    • Risk Assessment during Planning & Construction (ISO 31000)
    • Permit and approval process support (BImSchG)
    • Manufacturing & Construction supervision
    • Support in creation of needed concepts & design review (water, clean & dry room, electrical, energy efficiency, etc.) Quality Assurance / Quality Control
    • Tender & contract management, claim management, site assessment, property valuation
    • Machinery services: CE conformity & marking, regulation compliance, supplier management, industry 4.0 readiness, cyber security
    • Plant safety, optimization, emissions, failure analysis, technical advisory
    • TDD second use batteries

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  • Battery as a product
    • Global market access
    • Testing of components, equipment and battery prototypes (module, cell, system)
    • Performance/Lifecycle tests under different climatic conditions for battery systems
    • Battery cell life cycle simulation
    • Battery module parameter determination
    • High performance cycling tests
    • Environmental / Durability tests (vibration, dust, humidity, EMC, chemical influence)
    • Safety / Abuse tests (overcharge, external short circuit, water intrusion, fire resistance, ECE R100 Rev. 2 & GB, etc.)
    • Failure analysis, test of batteries inside car
    • 2nd life battery analysis and tests

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  • Other general services for battery plant and production
    • Training on high voltage; security requirements and testing criteria of lithium ion batteries; functional & electrical safety
    • Technical advisory services on local compliance regulations of new production plant
    • Energy Efficiency services
    • Sustainable battery production
    • TISAX audit preparation, IATF 16949, ISO 9001/50001/140001, CSR audits, etc.

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  • Special applications- e-Mobility (from e-bike to NEV)
    • Battery testing
    • Battery certification
    • Cooling testing
    • Type Approval
    • Functional Safety
    • Hydrogen and fuel cell
    • Pedelec and e-bike
    • Charging equipment
    • Electrical safety
    • Training

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