automotive testing

Automotive Components and Vehicles Testing

How its tested matters - Your trusted partner

How its tested matters - Your trusted partner

TÜV SÜD is committed to supporting the automotive industry with specialized services for enhanced technical safety and environmental compliance. Our rigorous testing covers Automotive Components and Vehicles, aligning seamlessly with national regulations and Original Equipment Manufacturers (OEM) specifications. Our in-house facilities are equipped for Verification and Validation, Assessment, Homologation and Global Market access of Electronic Sub-Assemblies (ESA). Further, our local expertise also caters to the fast-evolving requirements of the domestic market. With a dedicated team and a proven track record, we streamline global compliance strategies and ensure precise technical alignment for businesses in the automotive industry.

 

ACCREDITATION FOR THE LAB

nablias

   a2la      natrax

 

TESTING CAPABILITIES

  • Complete EMI/EMC testing with a 10m Semi-Anechoic chamber supporting Automotive standard EN/IEC 55012, EN/IEC 55025, ECE R10, AIS 003, and OEM specific standards
  • Sophisticated Wireless testing facilities to support regulatory requirements of BlueTooth, WiFi, SRD and Cellular technologies. Major standards supported include ETSI/EN 300 328, ETSI/EN 301 893, ETSI/EN 302 502, ETSI/EN 300 220, ETSI/EN 300 330, ETSI/EN 300 440, FCC Part 15, Part 22, Part 24, RSS standards
  • Comprehensive Environmental and mechanical simulation test facilities for Temperature, humidity, altitude, thermal shock, shock and vibration, combined vibration, water and dust facilities
  • Global Market access services for all Electronic Sub-assemblies and Vehicles
  • Indian Type approval certificate through collaboration with NATRAX

TESTS CONDUCTED 

  • Tests conducted
    • Cybersecurity Assessment for Automotive Components
    • Assessment of Automated Vehicles with Scenario-based Testing
    • Dynamic Component Testing
    • Electronics Testing
    • Integration Testing of components (vibration with climatic) MIL and IEC standards
    • Package testing as per ASTM and ISTA standards
    • Ingress protection testing as per IEC and IS standards
    • Climatic tests (Altitude, Thermal shock, Temperature and Humidity tests) as per QM333, DO160, IEC, ISO, IS, EN, JSS, MIL, ETSI standards
    • Vibration tests (Sine, Random, Sine-on-Random, Random-on-Random, Mechanical Shock and Bump)
    • Corrosion tests (Salt)

 

EMI/EMC Capabilities

  • Tests and Capabilities
    • Radiated Emission: Up to 40GHz frequency range within 10m Semi-Anechoic chamber (CISPR 11,25,32, FCC Part 15 Subpart B, RED Standards like ETSI EN 301 489-1/3/17/52 etc., IEC 60601-1-2, IEC 61000-6-3, IEC 61000-6-4 as well as Customer Specific Requirements [OEMs])
    • Conducted Emission: 10KHz - 108MHz. Three Phase up to 200A (CISPR 11,25,32, FCC Subpart B, RED Standards like ETSI EN 301 489-1/3/17/52 etc., IEC 60601-1-2, IEC 61000-6-3, IEC 61000-6-4 as well as Customer Specific Requirements [OEMs])
    • Current Harmonics: Up to 32A (IEC 61000-3-2, 3-12)
    • Voltage Flicker & Fluctuations: up to 32A (IEC 61000-3-3, 3-11)
    • Electrostatic Discharge ± 30KV. Both Commercial & Automotive
    • Radiated Susceptibility: 20MHz – 6.0GHz up to 100V/m (IEC/EN 61000-4-3, ISO 11451-2, ISO 11452-2, AIS 004 as well as Customer Specific Requirements [OEMs])
    • Electrical Fast Transient: Three Phase up to ± 5.0KV
    • Surge Immunity: Three Phase up to ± 7.0KV
    • Ring Wave Immunity: Three Phase up to ± 7.0KV
    • Conducted Susceptibility: From 10KHz – 230MHz up to 30Vrms
    • Bulk current injection: From 10KHz – 400MHz up to 300mA
    • Power Frequency Magnetic Fields: up to 300A/m (Continuous); 1000A/m (Short Time)
    • Pulse Magnetic Field: up to 1000A/m
    • AC & DC Dips and Interruptions: Three Phase up to 32A
    • Automotive Transients: Transient Emission, Pulses (1, 2a, 2b, 3a, 3b & 4), DC 80V/50A

ENVIRONMENTAL LAB CAPABILITIES

  • Tests and Capabilities
    • Package testing as per ASTM and ISTA standards (DC 1 to 18 and IA,2A,3A & 3E)
    • Ingress protection testing as per IEC and IS standards (IP1X to 4X & IPX1 to IPX9)
    • Corrosion tests (Salt) (IEC, EN, IS, ISO, JSS, MIL, QM333, DO160 & ETSI) Temperature Range: +25°C to +70°C Humidity Range: 45% to 100%
    • Climatic tests (Altitude, Thermal shock, Temperature/ Humidity and Vibration tests) as per QM333, DO160, IEC, ISO, IS, EN, JSS, MIL, ETSI standards Climatic Range: Temperature: -70°C to +180°C | Humidity 10% to 98% | Altitude: Altitude 1mbar to 1200mbar (-40°C to +70°C)
    • Vibration tests (Sine, Random, Sine-on-Random, Random-on-Random, Mechanical Shock and Bump) Vibration Range: Frequency: 1Hz to 2000Hz | “g” Range: Sine 100g, Random 40grms | Mechanical Shock & Bump Range : 0.1 to 100G with 1 to 30ms

WIRELESS IoT CAPABILITIES

  • Tests and Capabilities
    • Testing and Certification of all Wireless Technologies including BlueTooth, WiFi, Short range devices, Near field communication devices, Cellular frequencies (2G, 3G, 4G, LTE etc)
    • Testing of all Conducted and Radiated Parameters
    • Testing and certification as per India, Europe, North America, Global and OEM requirements

Automotive Components and Vehicles Testing Infosheet

Why choose TÜV SÜD for automotive components testing?

  • Comprehensive Suite of Services
    TÜV SÜD’s test laboratories are able to conduct compliance testing, verification, validation, engineering and re-engineering activities of Automotive Components and Automotive Vehicles
  • State-of-the-art Facilities
    TÜV SÜD’s 10m Semi-Anechoic chamber is designed and constructed to accommodate testing of Automotive Vehicles in the category of 2 Wheeler, 3 Wheelers, and 4 Wheelers, which can fit within 6m Turn Table with a maximum mass of 6000 Kilograms
  • Global Market Access
    Our technical teams have expertise in National and International standards and can navigate through the regulatory requirements which Automotive products need to comply for local and global needs
  • Comprehensive Assessment for Automotive Components Manufacturers
    Our Mechanical and Environmental facilities help businesses simulate High Accelerated Life Tests (HALT), where prototypes are stressed to a much higher degree than expected from actual use, to enhance product reliability
  • Timely Market Updates
    Our market access teams keep a constant watch on the change in global regulations, standards, and requirements and updates the Automotive product fraternity on the possible impact on their products and product families

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