Process Functional Safety

IEC 61508/61511 Process Functional Safety

Training and Certification for Engineers (Level 1)

Training and Certification for Engineers (Level 1)

Training duration: 3 Days

Course Overview

This globally recognised Functional Safety Engineer (FSEr) certification, valid for five years, is designed for engineer-level professionals specialising in functional safety. The course provides a foundational understanding of IEC 61508 and IEC 61511 standards, focusing on safety-related functions in Electrical/Electronic/Programmable Electronic safety-related systems and Safety Instrumented Systems (SIS) to effectively minimise risks and failures. Participants will acquire knowledge of the entire Functional Safety lifecycle and develop the expertise needed to excel as functional safety engineers, professionals or experts within the process industry. The programme fosters interactive learning with like-minded peers, enhancing your ability to handle functional safety projects with confidence and a competitive edge.

What Will You Learn?

This comprehensive programme equips engineers with up-to-date technical knowledge and practical skills aligned with IEC 61508 and IEC 61511 standards. You will learn how to design, operate and manage safety-related systems to prevent failures, ensuring compliance and risk mitigation. By the end of the course, you will be able to:

  • Demonstrate competency in maintaining organisational compliance with international Functional Safety standards
  • Enhance process safety and reliability, reducing risks associated with hazardous failures

Course Outline

Overview

  • Introduction to Functional Safety Management
  • Managing Functional Safety during project development
  • Understanding Functional Safety standards
  • Supporting processes for Functional Safety

Risk Analysis

  • Hazard identification techniques such as HAZOP, Event Trees, Fault Trees
  • Hazard analysis using FMEA and FMECA
  • Risk reduction tools including Risk Graph, Risk Matrix, and LOPA

Hardware

  • Hardware fundamentals and architectural constraints
  • Measures to control and prevent failures
  • Reliability concepts, device types, voting systems, HFT (Hardware Fault Tolerance), SFF (Safe Failure Fraction), diagnostics, proof testing, and reliability block diagrams

Software

  • Software work process requirements
  • Methods, techniques and measures in line with standards
  • Hardware-software relationship

Special Topics

  • Software lifecycle and V-Model
  • Software development languages (FPL, FVL, LVL)
  • Operation, maintenance, and decommissioning phase, including its importance
  • Proof testing concepts
  • Functional Safety audits, change management, impact analysis, and decommissioning

Who Should Attend?

This course is ideal for anyone keen to gain in-depth knowledge of functional safety standards IEC 61508 and IEC 61511, including:

  • Research and administration professionals
  • R&D personnel
  • Product developers and system integrators
  • Process engineering managers
  • Engineering firms (EPCs/LSTK/Detail engineering)
  • Installation, testing and commissioning engineers
  • Software and hardware developers
  • Plant personnel
  • Instrumentation, process operation and maintenance staff
  • Safety professionals, engineers and supervisors

Pre-requisites:

  • Bachelor of Engineering or equivalent qualification with at least 2 years’ experience in the process industry (operations, engineering, or consulting)
  • Diploma in Engineering with a minimum of 4 years’ process industry experience

Examination & Certification

The functional safety certification can be obtained through our instructor-led training program. Post-completion of the course, participants must attend an examination containing multiple-choice questions to obtain the certificate. Participants scoring as per the passing criteria will be awarded the certificate.

Note: This is a conceptual course for Functional Safety.

Examination Pattern

  • Exam Type: Multiple choice questions
  • Exam Questions: 100
  • Exam Time: 180 minutes
  • Passing Criteria: 60%

Get in touch with us to know more.

Business address

TÜV SÜD Bangladesh (Pvt.) Ltd.

Update Tower, Level- 12, 8 & 14, 01 Shahjalal Avenue, Sector-06, Uttara Model Town, Dhaka-1230, Bangladesh

Tel: +88 02 58954115, 58954120, Ext-119

Email: [email protected]

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